NPI: The New Product Introduction Process at Silex
[Pages:2]NPI: The New Product Introduction Process at Silex
Taking Your Product to Mass Production
As the world's largest pure-play foundry with a singular focus on MEMS technologies, Silex Microsystems has helped the MEMS industry's most innovative companies take their MEMS to Market, FasterTM. With the experience of hundreds of unique engagements in all application areas of MEMS, each having unique product and process qualification requirements, Silex has defined its New Product Introduction Process (NPI Process) to provide a predictable, reliable, and data-driven path to volume production.
Silex's NPI Process is comprised of a series of phases and tollgates, important milestones which keep Silex and customer expectations in close alignment.
Prospect Phase and Tollgate 0
Customer program signoff and program kickoff
By the time you reach Tollgate 0, the following will be developed: ? Device cross sections ?Initial specs or target values ? Statement of work from Silex covering the
development program, timeframe and deliverables ? Pricing and schedule of the NRE payments
Concept Phase and Tollgate 1
Concept Phase signoff and release of program to Prototyping Phase
By the time you reach Tollgate 1, the following will be accomplished: ? Proven concept of the design and
manufacturing flow ? Delivery of fully featured and functional devices
(not necessarily to full specs but functional nonetheless) ? Zeroed in on manufacturing flow areas that require further characterization, optimization or data collection ? Finalization of the product's basic feature spec and design approach
Prototyping Phase and Tollgate 2
Completion of Prototyping Phase and Process Freeze
By the time you reach Tollgate 2, the following will be accomplished: ? Finalized product design ?Characterized and optimized manufacturing
process ? Procurement of sufficient material for customer
sampling ? Negotiated and finalized production pricing and
volume ramp
Pilot Production Phase and Tollgate 3
Completion of Pilot Production Phase and release to high volume ramp
By the time you reach Tollgate 3, you will receive: ? Production qualified material ? Final process and product specs ? A finalized manufacturing quality control plan ? Finalized forecasts for production volumes
Production Phase
Ongoing volume production support and yield improvement by Silex.
Silex Microsystems MEMS to Market, FasterTM
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ManufacMtuarninugfacturing
?Agreed upon acceptance criteria for volume
process integration and product development
manufacturing
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? Data-driven development leads to lower costs in
of MEMS development and the market needs of
the long run
our customers
? Meets customer needs for prototypes and sampling and Silex's needs for controlled production
NPI Process Customer Engagement and Major Tollgate Milestones
PProroggrraamm StaSrtart
DevelopmDeenvtelopment
ManufacMtuarninugfacturing
Prospect Phase
TG00TG
Concept Phase
TG11TG
Prototype Phase
TG22TG
Pilot Production Phase
TG33TG
Production Phase
? Project Defined
?Contract Signed
? Sales/CiE Supported
? Proposed manufacturing flow successfully demonstrated
? Product Functionality Demonstrated
? PM Supported
? Design Freeze ? Process Freeze ? Q-Plan Sign-off ? Fully Functional
Parts Delivered
? PM Supported
? Specs Sign-off ? Stabilize Yield
? PM/Fab Supported
?Improve Yield ? Production
Sustaining ? Production
Pricing
? Fab Supported
Roles at Silex ? CiE: Customer Integration Engineering; PM: Program Manager
About Silex Microsystems
As the world's largest pure-play MEMS foundry, Silex Microsystems is driving the sensory system revolution by partnering with the world's most innovative companies to commercialize MEMS technologies that are changing the world. Our unique expertise in providing cutting-edge MEMS foundry services, innovative process technologies and proven high volume production capabilities enable MEMS innovators to rapidly, cost-effectively and reliably commercialize and ramp products to high volume. At Silex, customers work closely with the industry's most knowledgeable and creative MEMS manufacturing experts and benefit from our global ecosystem of development partners to take MEMS to market faster.
Copyright ? 2013 Silex Microsystems AB. All rights reserved
? info@ ? sales@
0913
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