Medium- and High-Pressure Fittings, Tubing, Valves, and ...
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories
1
TUBE
FITTINGS
PIPE, WELD,
VCR, VCO
FITTINGS
Me d iu m- an d Hi gh -Pressure Fittings,
Tub i ng , Val ves , an d Accessories
STANDARD
TUBING
HOSE /
FLEXIBLE
TUBING
BALL & PLUG
VALVES
BELLOWS,
DIAPHRAGM
VALVES
CHECK & RELIEF
VALVES
NEEDLE &
METERING
VALVES
INSTRUMENT
MANIFOLD
SYSTEMS
MODULAR
SYSTEMD
REGULATORS
& FILTERS
FK, FKB, IPT, CTB, and Sno-Trik ? Series Products
¡ö Rated up to 60 000 psig (4134 bar)
¡ö NACE? MR0175/ISO15156 compliance available
MEASUREMENT
DEVICES
¡ö End connections up to 1 1/2 in. and 12 mm
MEDIUMAND HIGHPRESSURE
REFERENCES
STANDARD
TUBING
PIPE, WELD,
VCR, VCO
FITTINGS
TUBE
FITTINGS
2
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories
Swagelok? Medium- and High-Pressure Fittings, Valves, and Tubing
Since 1947, Swagelok has designed, developed, and manufactured high-quality fluid system products to meet the
evolving needs of global industries. Our focus is on understanding our customers¡¯ needs, finding timely solutions,
and adding value with our products and services.
This catalog covers several of our products suitable for applications requiring higher pressures. In the following
pages you will find technical and ordering information on medium and high-pressure products. These products
have the following pressure characteristics:
Maximum Working Pressure, psig (bar)
Medium Pressure
High Pressure
HOSE /
FLEXIBLE
TUBING
Product Type
Ball Valves
Check Valves
Up to 60 000 (4134)
Cone & Thread Fittings, Adapters, and Couplings
Up to 60 000 (4134)
BALL & PLUG
VALVES
Double Block & Bleed Valves
Medium Pressure Gaugeable Tube Fittings
Up to 20 000 (1378)
Needle Valves
Up to 60 000 (4134)
Relief Valves
CHECK & RELIEF
VALVES
BELLOWS,
DIAPHRAGM
VALVES
Tubing
Applications
Medium- and high-pressure fittings, valves, and components are designed to meet requirements of demanding
applications such as the following:
¡ö Alternative fuel industry infrastructure
¡ö Process control
NEEDLE &
METERING
VALVES
¡ö Instrumentation
INSTRUMENT
MANIFOLD
SYSTEMS
Up to 60 000 (4134)
¡ö Oil and gas
¡ö Wellhead control panels
¡ö Hydraulic control panels
¡ö Test stands
¡ö Grease injector units
¡ö Blowout preventers
¡ö Waterjet cutting/blasting
¡ö Chemical injection skids
¡ö Chemical sampling
Product Ratings
Swagelok Company rates products based on the principles of two ASME standards:
REFERENCES
MEDIUMAND HIGHPRESSURE
MEASUREMENT
DEVICES
REGULATORS
& FILTERS
MODULAR
SYSTEMD
¡ö ASME B31.3, Process Piping (Base Code)
¡ö ASME B31.3, Process Piping, Chapter IX High Pressure Piping (Chapter IX)
As such, some products reference two pressure ratings for the same product. To ensure safe product selection,
it is important for the system designer and user to understand how each standard applies to the application when
selecting a product.
Compatibility of Cone and Thread Fittings
Swagelok IPT series medium- and high-pressure cone and thread fittings may be assembled with cone and thread
fittings and tube end assemblies from other manufacturers who follow the dimensions referenced in IPT Series Cone
and Thread Fitting Dimensions, on page 30.
Important: The above statement applies only to Swagelok IPT series medium- and high-pressure
cone and thread fittings.
API-6A, Specification for Wellhead and Christmas Tree Equipment, defines the dimensions for the 9/16 inch highpressure cone and thread fitting. Swagelok Company complies with the mechanical sealing dimensions called out in
this specification. No other sizes or styles of cone and thread fittings or tubing are referenced in API-6A.
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories
Fitting Products
TUBE
FITTINGS
Contents
3
FK Series
and Adapter Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
PIPE, WELD,
VCR, VCO
FITTINGS
¡ö Medium-Pressure Gaugeable Tube Fittings
IPT Series
¡ö Safety Heads and Line Filters . . . . . . . . . . . . . . . . . . . . . . . 32
STANDARD
TUBING
¡ö Cone and Thread Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
¡ö Adapters and Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
¡ö Medium-Pressure Pipe Fittings . . . . . . . . . . . . . . . . . . . . . . . 51
HOSE /
FLEXIBLE
TUBING
¡ö Coning and Threading Tooling . . . . . . . . . . . . . . . . . . . . . . . . 50
¡ö Safety Heads and Line Filters . . . . . . . . . . . . . . . . . . . . . . . 55
Sno-Trik Series
Tubing Products
FK Series
IPT Series
¡ö Cone and Thread Tubing and Tube Nipples . . . . . . . . . . . . . 69
¡ö High-Pressure Tubing and Tube Nipples . . . . . . . . . . . . . . . . 71
Valve Products
¡ö Medium-Pressure Trunnion-Style Ball Valves
¡ªFKB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
INSTRUMENT
MANIFOLD
SYSTEMS
Ball Valves
NEEDLE &
METERING
VALVES
Sno-Trik Series
CHECK & RELIEF
VALVES
¡ö Medium-Pressure Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
BELLOWS,
DIAPHRAGM
VALVES
¡ö High-Pressure Cone and Ferrule Fittings . . . . . . . . . . . . . . . 57
BALL & PLUG
VALVES
¡ö Custom Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
¡ö Medium-Pressure Trunnion-Style Ball Valves
Needle Valves
MODULAR
SYSTEMD
¡ªCTB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
¡ö Needle Valves¡ªIPT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Block and Bleed Valves
REGULATORS
& FILTERS
¡ö High-Pressure Needle Valves¡ªSno-Trik Series . . . . . . . . . 109
¡ö Block and Bleed Valves¡ªIPT Series . . . . . . . . . . . . . . . . . . 114
¡ö Check Valves¡ªIPT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
MEASUREMENT
DEVICES
Check Valves
Relief Valves
REFERENCES
MEDIUMAND HIGHPRESSURE
¡ö Proportional Relief Valves¡ªIPT Series . . . . . . . . . . . . . . . . 127
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories
Swagelok MediumPressure, Gaugeable
Tube Fittings and Adapter
Fittings¡ªFK Series
For Pressures up to 20 000
psig (1378 bar)
Contents
Features, 5
Materials of Construction, 5
Pressure Ratings, 6
Ordering Information and
Dimensions, 9
HOSE /
FLEXIBLE
TUBING
Straight Fittings
Unions, 9
BALL & PLUG
VALVES
Tees
Unions, 17
Male, 17
Cleaning and Packaging, 9
Gaugeability, 9
STANDARD
TUBING
PIPE, WELD,
VCR, VCO
FITTINGS
TUBE
FITTINGS
4
Male
Connectors, 10
Crosses
Unions, 18
Tube Adapters
Male, 18
Installation Instructions
BELLOWS,
DIAPHRAGM
VALVES
¡ö Medium-Pressure Tube Fitting
Assembly, 19
¡ö 316 stainless steel construction
¡ö Temperatures up 1000¡ãF (537¡ãC)
Female
Connectors, 11
NEEDLE &
METERING
VALVES
CHECK & RELIEF
VALVES
¡ö Working pressure up to 20 000 psig
6 to 12 mm
MHSU, 20
¡ö 1 inch FK Medium-Pressure Tube
(1378 bar)
¡ö Size range¡ª1/4 to 1 in. and
¡ö Connections Preswaged with the
Fittings, 21
Medium-Pressure
Cone and Thread
Adapters, 12
¡ö Caps and Plugs, 22
¡ö Port Connectors Installation, 22
¡ö Tube Adapters and Reducers
Installation, 22
Reducers, 13
¡ö Preswaging Tool, 23
INSTRUMENT
MANIFOLD
SYSTEMS
¡ö Medium-Pressure Tube Fitting
Port
Connectors, 14
Reassembly, 24
Replacement Parts
MODULAR
SYSTEMD
¡ö Nut and Ferrules Cartridge, 24
Caps and Plugs,
14
Tools and Accessories
¡ö Preswaging Tool, 25
¡ö Multihead Hydraulic Swaging Unit,
25
Unions, 15
¡ö Multihead Hydraulic Swaging
Unit¡ª16FK, 26
Male, 16
¡ö Medium-Pressure Gap Inspection
Gauge, 27
REFERENCES
MEDIUMAND HIGHPRESSURE
MEASUREMENT
DEVICES
REGULATORS
& FILTERS
¡ö Depth Marking Tool, 25
90¡ã Elbows
Medium- and High-Pressure Fittings, Tubing, Valves, and Accessories
TUBE
FITTINGS
Swagelok Medium-Pressure Tube Fittings¡ªFK Series
PIPE, WELD,
VCR, VCO
FITTINGS
Male nut
STANDARD
TUBING
Back ferrule
Robust tube grip and
enhanced vibration
protection
BELLOWS,
DIAPHRAGM
VALVES
Female body
Front ferrule
CHECK & RELIEF
VALVES
Leak-tight gas seal upon
initial installation and
each remake
INSTRUMENT
MANIFOLD
SYSTEMS
Female body
Male nut
Front and back
ferrules
REGULATORS
& FILTERS
Additional features of this novel tube fitting technology
include:
¡ö Patented low-temperature case hardening processing of
¡ö Simple two-piece construction, body and cartridge
¡ö Leak-tight performance on a variety of tubing types and
materials
space-saving designs
¡ö Extensive Swagelok product test reports and third-party
test reports
Material/ASTM Specification
Body
316 SS/A276, A479
Front ferrule
316 SS/A276
Nut?
316 SS/A276, A479
Back ferrule
316 SS/A276
Wetted components listed in italics.
? Molybdenum disulfide-based lubricant.
REFERENCES
Component
MEDIUMAND HIGHPRESSURE
¡ö Strain-hardened stainless steel bodies offer lightweight,
Materials of Construction
MEASUREMENT
DEVICES
¡ö Easy installation, by specified turns or torque
MODULAR
SYSTEMD
The Swagelok medium-pressure tube fitting offers a leaktight gas seal and vibration resistance in applications up to
20 000 psig (1378 bar).
the ferrules, plus the specially designed ferrule geometry,
promotes a patented hinging-colleting? action
Arbor
NEEDLE &
METERING
VALVES
Features
Preassembled
cartridge
BALL & PLUG
VALVES
Dynamic wedge allows
remakeable pull-ups
by torque
HOSE /
FLEXIBLE
TUBING
Gaugeable upon
initial installation
by specified
turns or by
torque
The simple two-piece design of the Swagelok mediumpressure tube fittings and adapters consists of a female
fitting body and preassembled cartridge containing the male
nut and color-coded front and back ferrules on a disposable
plastic arbor. The preassembled cartridge ensures installers
correct ferrule orientation, visual confirmation of ferrule
presence, and proper installation into the female body.
Components are released only after the nut is threaded
finger-tight on the fitting body.
5
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