GY6 BIG BORE KIT AND TOP END REBUILD GUIDE

GY6 BIG BORE KIT

AND TOP END REBUILD GUIDE

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The following is a general guide for installing a big bore kit OR rebuilding the GY6

type engine. The photographs in this booklet are installing an 80cc bore kit in a 50cc

GY6. Readers should take not that there can be minor variations in this as there are

numerous companies in China who manufacture the GY6.

The first step in the install is to take an inventory of the parts you have received in the

kit. Depending on who you buy from, you may or may not have a new camshaft. Then

you need to read, research and feel comfortable that you have a basic understanding of

every step before you even touch a wrench.

Some of the photographs used show the engine removed from the scooter. It is not

necessary to remove the engine from the scooter. As a matter of fact the scooter provides

a solid place to hold the engine while you work. It is very helpful to get the scooter

elevated so the engine is at a good working level. Remove all the body panels from

around the engine. Keep your work area clean and lay out parts in an orderly manner as

you remove them.

Fig 1. Body panels removed for full access to engine

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Fig. 2. Remove fan cover

Fig. 3. Remove carb inlet tube.

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Fig. 4. Remove plastic cover around engine

Fig. 5. Remove cylinder head cover.

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Fig. 6. Remove camshaft caps (before)

Fig. 7. After

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