IMPORTANT - Velg Training
RPL Assessor Kit
AUR30705
Certificate III in Outdoor Power Equipment
Editable version
Skills First RPL Assessor Kits are developed by the State of Queensland (Department of Education and Training) and are based on the Skills First philosophy of providing client focussed, streamlined, and flexible RPL.
The State of Queensland (Department of Education and Training) is the copyright owner of material contained within the original RPL Assessor Kit.
Permission is given to Registered Training Organisations to use, reproduce and adapt this RPL Assessor Kit for their organisation’s RPL assessment purposes, provided such use, reproduction or adaptation is for non-commercial purposes.
The State of Queensland (Department of Education and Training) disclaims any liability for any damage resulting from the use of the material (in either original or modified format) and will not be responsible for any loss, howsoever arising, from use of, or reliance on this material.
The original version of this RPL Assessor Kit is available free of charge at
If you would like any further information, please email rpl@deta..au
|HOW TO USE THIS RPL ASSESSOR KIT |
This RPL Assessor Kit is divided into sections to allow you to easily access only those sections you require at any given time. These sections are:
SECTION A – Assessor Information
You need to read this information before conducting an assessment. It outlines the intent and processes surrounding this RPL assessment and how it differs from assessment undertaken following formal training.
SECTION B – Candidate Information and Application Forms
You give this information to the candidate. It tells them about the assessment process as well as containing simple forms for the applicant to fill out. From the information provided by the candidate on these forms, you will be able to gain a general understanding of the skills and experience the candidate may have, as well as potential referee contacts.
SECTION C – Competency Conversation and Record of Conversation Sheets
You use this section to determine and record candidate competence via a competency conversation. In other words, these questions guide your conversation with the applicant and assist in your assessment of their competence. The notes you take about this conversation are important evidence for assessment.
SECTION D – Practical Tasks and Observation Recording Sheets
You use this section to assess competencies through a practical demonstration of the candidate’s skills. It contains practical tasks/scenarios on the outcomes required to determine competency and a place to record your observation. The notes you take are important evidence for assessment.
SECTION E – Resources for Practical Tasks
You use this section to access required resources for performing practical tasks and scenarios.
SECTION F – Third Party Verification
You give this section to the referees to confirm the candidate’s skills and experience in this qualification/occupation. The referees may fill out the appropriate form and return to you to confirm your judgement. You may be able to complete this part of evidence gathering in person while at the workplace.
SECTION G – Assessment Tables
You use this table as a reference tool to see at a glance how units/elements of competency are assessed within the tool. All the elements and performance criteria within the competency units are cross-matched in this table with a corresponding assessment question/task/scenario. This allows you to validate the assessment process against the qualification.
SECTION A
Assessor Information
It is VITAL you read this information prior to commencing your RPL assessment. It provides generic information on assessment, as well as an overview of this streamlined RPL assessment process.
|ADVICE FOR ASSESSORS |
This RPL Assessor Kit streamlines the RPL assessment process for AUR30705 Certificate III in Outdoor Power Equipment by taking a practical approach to RPL and increasing the use of on-site questioning and observation. This will assist in developing a “picture of the candidate’s skills and knowledge”. This picture can then be compared with industry standards enabling a determination of whether the candidate has achieved the required outcomes.
IMPORTANT ASPECTS TO REMEMBER:
A sound knowledge of assessment and the qualification is essential
It is important to have a good understanding of the competencies and qualification/s appropriate to the candidate’s goals.
Assessing a single unit of competency is rarely cost or time effective. Where possible, effort should be made to assess several units at the same time taking advantage of any commonality in content. This means looking at the whole picture of a particular job role as it happens in industry and assessing holistically. This saves valuable time in the assessment process.
Assessment involves judgement
This tool encourages the use of a “competency conversation” to maximise the candidate’s opportunities to demonstrate competence. This is NOT an oral exam. It is about using the two or three holistic questions provided to start a conversation with the candidate which draws out their actual individual experiences and relevant skills. In other words, it is about the assessor probing the candidate through a conversation to draw out further information on the candidate’s experience which may not be forthcoming due to nerves or confusion over technical terminology.
The tool also provides observable tasks to allow candidates to demonstrate skills.
Authentication/verification is integral to RPL assessment
It is critical information gleaned from the interview and observation be confirmed with those who can vouch for the candidate’s skill over time. Supervisors would generally perform this role. Authentication may also be done through conversation but it cannot be stressed enough that it is essential assessors take careful notes to back up and record their judgement.
Recording assessment is critical
Keep careful records of all aspects of conversations, skills demonstration or documentation viewed that support the claim of prior learning. Remember – the record is the document that makes sense of the assessment and why a particular judgment was made. Keeping detailed notes about the candidate’s response is vital, as is the rationale for judgement.
The assessment record is a legal document and must be signed, dated and stored according to requirements of the State Training Authority and the AQTF Standards for Registered Training Organisations.
Assessor summaries and other quality assurance documentation from your own Registered Training Organisation will also be required. For examples of assessment summary documentation, please see Assessment Guide Number 1: Training Package Assessment Materials Kit:
To access further information on the principles assessment and dimensions of competency, you can visit Assessment Guide Number 1: Training Package Assessment Materials Kit.
To access further information on the Australian Qualifications Framework, you can visit:
Employability Skills
Assessment of a candidate’s employability skills should be integrated into the assessment of their technical skills and knowledge. Where possible, employability skills have been embedded within the bank of questions and practical assessment tasks in this RPL Assessor Kit. Therefore, assessors should make and document holistic judgements about a candidate’s attainment of employability skills as part of the RPL assessment. For more information about the employability skills requirements for particular qualifications, refer to the training package.
To access further general information on employability skills, refer to Employability Skills: From framework to practice, at:
|COMPETENCIES IN THIS RPL ASSESSOR KIT |
AUR30705 Certificate III in Outdoor Power Equipment
CORE UNITS
|Unit Code |Unit Title |Questions |Practical |
|AURC270103A |Apply safe working practices |( |( |
|AURT271781A |Implement and monitor environmental regulations in the automotive |( |( |
| |mechanical industry | | |
|AURT366108A |Carry out diagnostic procedures |( |( |
ELECTIVE UNITS
|Unit Code |Unit Title |Questions |Practical |
|AURC270421A |Establish relations with customers |( |( |
|AURE218676A |Test, service and charge batteries |( |( |
|AURE218708A |Carry out repairs to single electrical circuits |( |( |
|AURE318866A |Repair electrical systems |( |( |
|AURE319166A |Repair charging systems |( |( |
|AURE319266A |Repair starting systems |( |( |
|AURE320666A |Repair ignition systems |( |( |
|AURE321171A |Service and repair electronic spark ignition engine management systems |( |( |
|AURP201570A |Service engines and associated engine components (outdoor power |( |( |
| |equipment) | | |
|AURP245171A |Service and repair faults in rotary cutting systems |( |( |
|AURP245271A |Service and repair faults in drum cutting systems |( |( |
|AURP245371A |Service and repair chainsaw cutting systems |( |( |
|AURP301566A |Repair engines and associated engine components (outdoor power |( |( |
| |equipment) | | |
|AURP322776A |Test and service 240V portable generators |( |( |
|AURP347666A |Repair pumping systems |( |( |
|AURP401245A |Overhaul engines and associated engine components (outdoor power |( |( |
| |equipment) | | |
|AURS338103A |Apply automotive parts interpretation process |( |( |
|AURT200368A |Select and use bearings, seals, gaskets, sealants and adhesives |( |( |
|AURT202170A |Inspect and service cooling systems |( |( |
|AURT203170A |Service petrol fuel systems |( |( |
|AURT270278A |Use and maintain workplace tools and equipment |( |( |
|AURT303166A |Repair petrol fuel systems |( |( |
|AURT303666A |Repair diesel fuel systems |( |( |
|AURT306170A |Inspect, service and/or repair clutch assemblies and associated |( |( |
| |operating system components | | |
|AURT306666A |Repair transmissions (manual) |( |( |
|AURT308166A |Repair transmissions (hydrostatic) |( |( |
|AURT312666A |Repair final drive assemblies |( |( |
|AURT313166A |Repair final drive (driveline) |( |( |
|AURT315166A |Repair steering systems |( |( |
|AURT409166A |Repair hydraulic systems |( |( |
|AURV281108A |Carry out manual metal arc welding procedures |( |( |
|MEM05004C |Perform routine oxy acetylene welding |( |( |
|WRRI5A |Maintain and order stock |( |( |
|OVERVIEW OF RECOGNITION PROCESS |
This RPL Assessor Kit has been developed to streamline the application for recognition of prior learning.
|RPL ASSESSMENT PROCESS FLOWCHART FOR ASSESSORS |
|STEPS IN THE RPL PROCESS |
1. Complete application
The candidate completes the application forms in SECTION B. It is important candidates provide as much information of their previous experience in the outdoor power equipment industry as is available.
Documents that may be available include but are not limited to:
← any licences
← brief CV or work history
← certificates/results of assessment
← indentures/trade papers
← certificates/results of assessment – interstate/overseas
← certificates/results of assessment – universities
← results/statement of attendance/certificates – vendor training courses, in-house courses, workshops, seminars, symposiums
← results/statements of attendance/ certificates – club courses e.g. first aid, officials, surf life saving, etc
← tickets held eg forklift, scaffold, etc
← photographs of work undertaken
← diaries/task sheets/job sheets /job cards/log books
← site training records
← site competencies held record
← membership of relevant professional associations
← hobbies/interests/special skills outside work
← references/letters from previous employers/supervisors
← industry awards
← any other documentation that may demonstrate industry experience
Candidates also need to provide contact details for one or two referees who can confirm their industry skills in context and over time.
To have skills formally recognised under the Australian Qualifications Framework, you must ensure the candidate’s skills meet industry standards.
2. Interview about candidate’s documentary information
Review the information provided by the candidate and arrange a time for both you and the candidate to discuss. Begin alignment of documentation and skills to the following qualification:
AUR30705 Certificate III in Outdoor Power Equipment
The candidate will have the opportunity to discuss and identify previous experience with you. The available documents are step one in collecting information and you will need to determine which units of competency, if any, are fully covered at this stage. You use your own or your RTO’s assessment recording forms to record this stage of the assessment.
There may be instances where the candidate has little, or no, documentary information of industry experience. This is not a barrier to gaining recognition. This will just require you to rely on the questioning, practical assessment and referee validation phases of the RPL process.
3. Questions for the Competency Conversation
The bank of questions in SECTION C is the next phase in collecting evidence for the RPL process. The questions are designed to enable you to have a “competency conversation” with the candidate to further gain evidence of their past experience. REMEMBER, the primary focus is on the candidate’s experience.
Each question has “key points” to look for in responses. You may use the list of key points to formulate questions of your own if you wish, or contextualise the question to the candidate’s particular work situation. The Record of Conversation sheets indicate relevant content that should be sought. Place a tick next to each key point as you hear this topic being discussed during the conversation. You should read the “industry requirements” of each competency before the candidate answers the questions posed. You may also target the assessment to those aspects that present the greatest risk in the industry. Questions are aligned with the relevant unit/s of competency in SECTION G.
It is not intended every question for all competencies is asked, only those competencies the initial interview about the candidate’s documentary evidence has failed to fully address. The question bank covers most but not all units in the kit. Units without questions are covered in the practical assessment/scenario section.
4. Practical assessment tasks
It is important that you use both Steps 3 (Questioning) and 4 (Practical Assessment) in doing this assessment. The RPL process is a streamlined RPL process which does not rely solely on practical assessment but uses a combination of questioning and practical to provide evidence of candidate competence.
This is the third phase in collecting evidence. A practical skills test is then conducted by you at the candidate’s workplace or another suitable venue. Appropriate permission must be sought before entering workplaces.
This is a further opportunity for candidate to demonstrate competence. It is expected the practical assessment will comprise only those competencies the candidate is still unable to demonstrate knowledge/experience in after documentary review and questioning have been applied. These assessments contain the practical skills and application of knowledge for the qualification. A number of holistic practical assessments are included in this kit (SECTION D) to assist you with tasks suitable for observation on the job.
You decide if the response to questions and practical assessment tasks fulfils the requirements of the standard and may choose to pursue the issue further for a determination to be made. The assessment is a conversation/observation, not an exam, and you are encouraged to assist candidates to focus responses toward relevant issues.
Assessing through observation and questioning, particularly on the job, will speed up and streamline the RPL assessment process.
NOTE: Where candidate’s documentation and questions meet the assessment requirement, it is still strongly recommended the candidate undertake one practical assessment so you are confident in making a judgement of “competent”. The practical assessment selection should be negotiated between you and the candidate.
Recording sheets for candidate information, questioning and the practical assessments have been included in SECTION D. You may use other recording mechanisms provided these also keep a complete record of assessment and justification of judgement. Candidate responses, observations of skills demonstrated and documents presented as evidence must be noted in enough detail so anyone external to the process (e.g. a fellow assessor, auditor, lawyer, etc) can read the record and retrace your judgement.
5. Gap training
RPL is an assessment process designed to show areas of competence and to identify IF a candidate has gaps in skills and knowledge against a whole qualification.
Not all candidates will have skill/knowledge gaps.
If a candidate has skills gaps, a pathway to complete training in the outstanding units can be negotiated to assist the client to gain the full qualification.
|EVIDENCE REVIEW |
Recognition of prior learning outcomes (both Granted and Not Granted) are now funded nationally and as such will be included in National AVETMISS audits. NCVER have stipulated evidence recording requirements for RPL assessments as a minimum requirement for passing an AVETMISS audit. The following “Evidence Review” proforma has been approved by NCVER as covering AVETMISS audit requirements for RPL recorded outcomes. It also gives you an opportunity to track a student’s assessment progress at a glance.
It is expected that this “Evidence Review” summary sheet (or similar) would be attached to each participant’s evidence compiled during the RPL assessment process.
(Place a tick in the appropriate evidence collection method column for each unit of competency. Place a line through those units not examined as part of this RPL assessment.)
|Unit Code |Unit Title |Questions |Practical |Documents |3rd Party |Other |
| | | | | |Report |evidence |
|AURC270103A |Apply safe working practices | | | | | |
|AURT271781A |Implement and monitor environmental regulations in the automotive| | | | | |
| |mechanical industry | | | | | |
|AURT366108A |Carry out diagnostic procedures | | | | | |
|AURC270421A |Establish relations with customers | | | | | |
|AURE218676A |Test, service and charge batteries | | | | | |
|AURE218708A |Carry out repairs to single electrical circuits | | | | | |
|AURE318866A |Repair electrical systems | | | | | |
|AURE319166A |Repair charging systems | | | | | |
|AURE319266A |Repair starting systems | | | | | |
|AURE320666A |Repair ignition systems | | | | | |
|AURE321171A |Service and repair electronic spark ignition engine management | | | | | |
| |systems | | | | | |
|AURP201570A |Service engines and associated engine components (outdoor power | | | | | |
| |equipment) | | | | | |
|AURP245171A |Service and repair faults in rotary cutting systems | | | | | |
|AURP245271A |Service and repair faults in drum cutting systems | | | | | |
|AURP245371A |Service and repair chainsaw cutting systems | | | | | |
|AURP301566A |Repair engines and associated engine components (outdoor power | | | | | |
| |equipment) | | | | | |
|AURP322776A |Test and service 240V portable generators | | | | | |
|AURP347666A |Repair pumping systems | | | | | |
|AURP401245A |Overhaul engines and associated engine components (outdoor power | | | | | |
| |equipment) | | | | | |
|AURS338103A |Apply automotive parts interpretation process | | | | | |
|AURT200368A |Select and use bearings, seals, gaskets, sealants and adhesives | | | | | |
|AURT202170A |Inspect and service cooling systems | | | | | |
|AURT203170A |Service petrol fuel systems | | | | | |
|AURT270278A |Use and maintain workplace tools and equipment | | | | | |
|AURT303166A |Repair petrol fuel systems | | | | | |
|AURT303666A |Repair diesel fuel systems | | | | | |
|AURT306170A |Inspect, service and/or repair clutch assemblies and associated | | | | | |
| |operating system components | | | | | |
|AURT306666A |Repair transmissions (manual) | | | | | |
|AURT308166A |Repair transmissions (hydrostatic) | | | | | |
|AURT312666A |Repair final drive assemblies | | | | | |
|AURT313166A |Repair final drive (driveline) | | | | | |
|AURT315166A |Repair steering systems | | | | | |
|AURT409166A |Repair hydraulic systems | | | | | |
|AURV281108A |Carry out manual metal arc welding procedures | | | | | |
|MEM05004C |Perform routine oxy acetylene welding | | | | | |
|WRRI5A |Maintain and order stock | | | | | |
Assessor’s Name:
Assessor’s Signature:
Date:
SECTION B
Candidate Information and Application Forms
You give this information to the candidate for them to read about the RPL process and to complete the appropriate forms.
|WHAT DOES IT MEAN TO BE RECOGNISED IN THE OUTDOOR POWER EQUIPMENT INDUSTRY? |
Outdoor power equipment mechanics may perform the following tasks:
• Discuss with owners/operators, problems with outdoor power equipment to identify faults and performance issues
• Advise customers on products that match their requirements
• Carry out diagnostic procedures
• Repair or replace worn and faulty components
• Clean, test and adjust repaired or replaced parts or assemblies
• Use handtools, special workshop tools and test equipment
• Service, repair and overhaul engines and components fitted to outdoor power equipment
• Service and repair small engine fuel and cooling systems
• Service and repair faults in lawn, shrub and tree cutting systems
• Repair manual and hydrostatic transmission systems
• Repair, service and adjust clutch, chain and belt drives
• Carry out repairs to electrical, charging, starting and ignition systems
• Carry out repairs to water pumping systems
• Service and repair electronic spark ignition engine management systems
• Test and service 240V portable generators
• Repair small diesel engine fuel systems
• Repair compact mobile equipment hydraulic systems
• Determine spare part requirements using paper and electronic manuals
• Process orders for spare parts
• Use oxy acetylene and electric arc welders
Outdoor power equipment mechanics work in workshops.
Personal Requirements:
• enjoy practical and manual activities
• able to work with hand tools
• technical aptitude
• problem-solving skills
• interacting with customers
• able to work unsupervised or part of a team
|TIPS AND HINTS TO HELP YOU PREPARE FOR RECOGNITION |
To have skills formally recognised in the national system, assessors must make sure you have the skills and knowledge to meet the industry standard. This means you must be involved in a careful and comprehensive process that covers the content of all unit/s or qualification/s you can be recognised for.
Assessment happens in a variety of ways. Being prepared can save you valuable time and hassle and make the recognition process stress-free for you.
Here are some tips and hints for you:
1. Be prepared to talk about your job roles and your work history. Bring a resume or jot down a few points about where you have worked, either paid or unpaid, and what you did there.
2. Bring your position description and any performance appraisals you have from any outdoor power equipment industry shops or facilities you have worked in.
3. Consider the possibilities for workplace contact. Are you in a workplace that is supporting your goals to get qualified? Would you feel comfortable to have the assessor contact your workplace or previous workplaces so your skills can be validated?
4. Think about who can confirm your skill level. Think about current or recent supervisors who have seen you work in the past 18 months and will be able to confirm your skills. The assessor will need to contact them. You may also have community contacts or even clients themselves who can vouch for your skills level.
5. Collect any certificates from in-house training or formal training you have done in the past.
6. You can speak with your training organisation about other ways you can show your skills in the outdoor power equipment industry. These could be letters from employers, records of your professional development sessions, employers or clients in related industries or government agencies, acknowledgements, workplace forms (as long as they don’t show client details) or other relevant documents.
|STEPS IN THE RPL PROCESS |
Step 1 – Provide information of your skills and experience
Complete the attached forms and provide as much information of your previous experience in the outdoor power equipment industry as you can. This is your first opportunity (and not the last) to provide proof of your variety of experience in the industry. Here you can supply examples of your work history which could include:
← brief CV or work history
← position descriptions
← certificates/results of assessment
← details of in house courses, workshops, seminars, orientation or induction sessions
← references/letters from previous employers/supervisors
← any licences
← brief CV or work history
← certificates/results of assessment
← indentures/trade papers
← certificates/results of assessment – interstate/overseas
← certificates/results of assessment – universities
← tickets held eg forklift, scaffold, etc
← photographs of work undertaken
← diaries/task sheets/job sheets/ job cards/log books
← site training records
← site competencies held record
← membership of relevant professional associations
← hobbies/interests/special skills outside work
← references/letters from previous employers/supervisors
← industry awards
← any other documentation that may demonstrate industry experience
Depending on the industry you have worked in, you may or may not have documentary evidence available. This should not deter you from seeking RPL as the Assessor will work with you during the RPL process.
You will also need to supply contact details of one or two work referees who can confirm your skills in the industry.
Step 2 – Conversation with Assessor
An assessor will review the information you have provided (usually with you) and begin to match up your skills to the units/subjects in the qualification. At this point, you will have the opportunity to discuss and identify your previous experience with the assessor who will understand your industry experience and conduct a competency conversation with you. You will be required to answer outdoor power equipment industry related questions to identify your current skills.
Step 3 – Practical demonstration of your skills
The assessor will conduct a practical skills test at your workplace (if appropriate) or at another suitable venue. This, again, is an opportunity to demonstrate your level of competence. This assessment will be focussed on skills that are required in the qualification. Your assessor will identify the skills that he/she will want you to demonstrate.
Further steps
After the assessment, your assessor will give you information about the skills that have been recognised and whether you have gained the full qualification. If you do have skill gaps, these may be addressed through flexible training.
|APPLICATION – Self Assessment Questionnaire |
|AUR30705 Certificate III in Outdoor Power Equipment |
Candidate Name: Date Completed:
Please identify your level of experience in each competency.
|Unit Code |Unit Title |I have performed these tasks |
| | |Frequently |Sometimes |Never |
|CORE UNITS |
|AURC270103A |Apply safe working practices | | | |
|AURT271781A |Implement and monitor environmental regulations in the automotive | | | |
| |mechanical industry | | | |
|AURT366108A |Carry out diagnostic procedures | | | |
|ELECTIVE UNITS |
|AURC270421A |Establish relations with customers | | | |
|AURE218676A |Test, service and charge batteries | | | |
|AURE218708A |Carry out repairs to single electrical circuits | | | |
|AURE318866A |Repair electrical systems | | | |
|AURE319166A |Repair charging systems | | | |
|AURE319266A |Repair starting systems | | | |
|AURE320666A |Repair ignition systems | | | |
|AURE321171A |Service and repair electronic spark ignition engine management | | | |
| |systems | | | |
|AURP201570A |Service engines and associated engine components (outdoor power | | | |
| |equipment) | | | |
|AURP245171A |Service and repair faults in rotary cutting systems | | | |
|AURP245271A |Service and repair faults in drum cutting systems | | | |
|AURP245371A |Service and repair chainsaw cutting systems | | | |
|AURP301566A |Repair engines and associated engine components (outdoor power | | | |
| |equipment) | | | |
|AURP322776A |Test and service 240V portable generators | | | |
|AURP347666A |Repair pumping systems | | | |
|AURP401245A |Overhaul engines and associated engine components (outdoor power | | | |
| |equipment) | | | |
|AURS338103A |Apply automotive parts interpretation process | | | |
|AURT200368A |Select and use bearings, seals, gaskets, sealants and adhesives | | | |
|AURT202170A |Inspect and service cooling systems | | | |
|AURT203170A |Service petrol fuel systems | | | |
|AURT270278A |Use and maintain workplace tools and equipment | | | |
|AURT303166A |Repair petrol fuel systems | | | |
|AURT303666A |Repair diesel fuel systems | | | |
|AURT306170A |Inspect, service and/or repair clutch assemblies and associated | | | |
| |operating system components | | | |
|AURT306666A |Repair transmissions (manual) | | | |
|AURT308166A |Repair transmissions (hydrostatic) | | | |
|AURT312666A |Repair final drive assemblies | | | |
|AURT313166A |Repair final drive (driveline) | | | |
|AURT315166A |Repair steering systems | | | |
|AURT409166A |Repair hydraulic systems | | | |
|AURV281108A |Carry out manual metal arc welding procedures | | | |
|MEM05004C |Perform routine oxy acetylene welding | | | |
|WRRI5A |Maintain and order stock | | | |
Candidate Signature: Date:
|RPL APPLICATION FORM |
Applicant Details:
|1. Occupation you are seeking recognition in | |
|2 Personal Details |
|Surname | |
|Preferred Title (Mr, Mrs, Ms, Miss) | |
|First Name/s | |
|Any other name used | |
|Home Address | |
| | |
|Postal address if different from above | |
| | |
|Telephone Numbers |Home: |Work: |
| |Mobile: |Fax: |
|Date of Birth | / / |
|Gender |MALE ( / FEMALE ( |
|Age | |
|Are you a permanent Resident of Australia |YES ( / NO ( |
|3 Current Employment |
| |YES ( / NO ( |
|Are you currently employed? | |
| |……………………………………………………… |
|If Yes, in which occupation are you currently employed? | |
| | |
|Who is your current employer? |………………………………………………………. |
|4. Armed Forces details (If Applicable) |
|Branch of Service | |
|Trade classification on discharge | |
|5. Further Training |
|Have you undertaken any training courses related to the |YES ( / NO ( |
|occupation applied for? | |
|If Yes | |
|What occupation were you trained in? | |
|Training completion Date (month, year) | |
|Country where you trained | |
|Name of course and institution (if applicable) | |
|6. Is there any further information you wish to give in| |
|support of your application | |
| | |
| | |
| | |
| | |
| | |
| | |
| | |
|7. Professional Referees (relevant to work situation) |
| | |
|Name |…………………………………………………………………… |
| | |
|Position |…………………………………………………………………… |
| | |
|Organisation |…………………………………………………………………… |
| | |
|Phone Number |…………………………………………………………………… |
| | |
|Mobile Number |…………………………………………………………………… |
| | |
|Email Address |…………………………………………………………………… |
| | |
|Name |…………………………………………………………………… |
| | |
|Position |…………………………………………………………………… |
| | |
|Organisation |…………………………………………………………………… |
| | |
|Phone Number |…………………………………………………………………… |
| | |
|Mobile Number |…………………………………………………………………… |
| | |
|Email Address |…………………………………………………………………… |
|APPLICANT EMPLOYMENT HISTORY FORM |
|Name, Address and Phone |Period of Employment |Position Held |Full Time |Description of Major Duties |
|number of Employers |(DD/MM/YYYY) | |Part-time | |
| | | |Casual | |
| |From |To | | | |
|1. | | | | | |
| | | | | | |
|2. | | | | | |
| | | | | | |
|3. | | | | | |
| | | | | | |
|4. | | | | | |
| | | | | | |
Attach additional sheet if required
If you are including documents in your application, please provide a brief description below
|Document Description |Office Use Only – Assessor to use this section to align documents to specific |
|(e.g. resume, photos, awards etc) |units of competency and identify key questions for competency conversation |
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Declaration
I declare that the information contained in this application is true and correct and that all documents are genuine.
Candidate Signature: Date
SECTION C
Competency Conversation and Record of Conversation Sheets
This section assists the assessor in documenting the competency conversation.
Do NOT give this section to the candidate.
Once you have assessed the candidate’s documentary information and determined which competencies you still require more information/evidence on, you use the question bank and Record of Conversation sheets in this section to document evidence of past experience. It is not intended that every question for all competencies be discussed during the conversation, only those competencies the initial documentary review has failed to fully address.
Each question has “key points” to look for in responses. You may use the list of key points to formulate questions of your own if you wish, or contextualise or rephrase the suggested question to the candidate’s particular work situation. The questions are not intended to be a formal ‘script’ for the assessor to follow, but to provide guidance in exploring the range of the candidate’s skills, knowledge and experience in performing a particular task or function.
The Record of Conversation sheets indicate relevant content that should be sought. Place a tick next to each key point as you hear this topic being discussed during the conversation. In doing so, you are making a statement of fact about what you hear the candidate say during the competency conversation. Use the Comments section to provide further detail about the context of the discussion or briefly outline any examples discussed by the candidate. You may also use the Comments section to make a brief analysis of the responses or summary judgements about the quality of the candidate’s responses in relation to the requirements of the competency standard.
Remember, the notes you take about this conversation are important evidence and should be retained in the candidate’s assessment record.
|QUESTION BANK |
Note to Assessors: Refer to “Record of Conversation” sheets
| |Question |
|Generic Component: |A: What are the key steps you have undertaken to prepare your work area before starting work on a particular job?|
|Plan and Prepare |B: How have you sequenced your work to complete it in a timely manner? |
| |C: Outline the processes that you have undertaken to conduct an inspection of a system and/or components. |
|Generic Component: |D: On completion of a job, describe the process followed to clean up your work area. |
|Clean up work area |E: What have you done to store and maintain your tools and equipment at the end of the day? |
|Generic Component: |F: Discuss the general communication that you undertake on a day to day basis. Include examples of written |
|Communication |communication and how you give and receive direction/s. |
|Generic Component: |G: Outline the specific considerations that you make when selecting the different tools and equipment that you |
|AURT270278A |use in the workplace. |
|Use and maintain workplace |H: How do you service, maintain and store your tools and equipment? |
|tools and equipment | |
|Generic Component: |I: What quality processes do you routinely follow to ensure your work output is always of a high standard? |
|Quality | |
|Unit of Competency |Question |
|AURC270103A |What are the main OH&S considerations at your place of work? |
|Apply safe working practices |Describe some of the major safety hazards relating to the automotive industry and actions you have taken to control|
| |these hazards. |
| |Explain emergency procedures for extinguishing fires, first aid and workplace evacuation. |
|AURT271781A |What precautions do you use to minimise the effects on the environment in terms of waste and pollution at your |
|Implement and monitor |workplace? |
|environmental regulations in | |
|the automotive mechanical | |
|industry | |
|AURT366108A |Outline the diagnostic equipment you have used in the workshop and the situations in which that piece of equipment |
|Carry out diagnostic |is most suitable. |
|procedures |Discuss the steps you follow in diagnosing faults in vehicles. Use an example to illustrate your diagnostic method.|
|AURC270421A |When you have received a customer request for information, how have you assessed the request and prepared a |
|Establish relations with |response? |
|customers |What are the major factors to consider when providing information or advice to customers? |
| |What are some of the customer service issues or problems you have dealt with in your workplace? |
|AURE218676A |Discuss how you have serviced, charged and tested batteries. |
|Test, service and charge |Outline the procedures that you have undertaken to jump-start a vehicle. |
|batteries | |
|AURE218708A |Give an example of when you have tested a single electrical circuit to find a fault. |
|Carry out repairs to single |Discuss some of the faults that you have encountered in this type of electrical circuit. |
|electrical circuits |Discuss the methods you have used to repair faults in a single electric circuit. |
|AURE318866A |Discuss your experience in testing electrical systems in outdoor power equipment. |
|Repair electrical systems |Discuss the steps you have followed to repair electrical systems in outdoor power equipment. |
|AURE319166A |Describe how you have tested and identified faults in a charging system. |
|Repair charging systems |Discuss the repairs you have completed on a charging system. |
|AURE319266A |Describe how you have tested and identified faults in a starting system. |
|Repair starting systems |Discuss the repairs you have completed on a starting system. |
|AURE320666A |Describe how you have tested and identified faults in an ignition system. |
|Repair ignition systems |Discuss the repairs you have completed on an ignition system. |
|AURE321171A |Describe the tests to determine faults in electronic spark ignition engine management engines. |
|Service and repair electronic|Describe the process that you undertake to service and repair electronic spark ignition engine management engines |
|spark ignition engine |and components |
|management systems | |
|AURP201570A |Outline the process you have undertaken to service an engine on outdoor power equipment. |
|Service engines and | |
|associated engine components | |
|(outdoor power equipment) | |
|AURP245171A |Discuss the service/repair procedures you have carried out on rotary cutting systems. |
|Service and repair faults in |Discuss the operational tests you have performed to check performance of rotary cutting systems. |
|rotary cutting systems | |
|AURP245271A |Discuss the service/repair procedures have you carried out on drum cutting systems. |
|Service and repair faults in |Discuss the operational tests you have performed to check performance of drum cutting systems |
|drum cutting systems | |
|AURP245371A |Describe the procedures you have used to inspect a chain cutting system. |
|Service and repair chainsaw |Discuss the service/repair procedures you have carried out on chain cutting systems. |
|cutting systems |Discuss the operational tests you have performed to check performance of chain cutting systems |
|AURP301566A |Discuss how you have repaired engines and evaluated engine components. |
|Repair engines and associated| |
|engine components (outdoor | |
|power equipment) | |
|AURP322776A |Discuss the precautions you have used when performing service tasks on 240V portable generators. |
|Test and service 240V |Discuss how you have tested and serviced portable generators. |
|portable generators | |
|AURP347666A |Discuss the precautions you have used when conducting tests on pumping equipment. |
|Repair pumping systems |Discuss how you have tested pump performance. |
| |Discuss how you have repaired pumps. |
|AURP401245A |Describe the component repair/reclamation procedures you have used in engine overhaul. |
|Overhaul engines and |Discuss the engine checks that are carried out during the test run procedure after overhaul. |
|associated engine components | |
|(outdoor power equipment) | |
|AURS338103A |Discuss how you have determined a replacement part/item for a customer. |
|Apply automotive parts |Discuss the repair part systems you have used to determine a replacement part. |
|interpretation process |Describe the procedure you have used to order a part for a customer. |
|AURT200368A |Describe the operating principles of bearings, seals, gaskets and adhesives. |
|Select and use bearings, |Describe different types of sealants you have used in your work and the methods used to service seals and gaskets |
|seals, gaskets, sealants and |and install and adjust bearings. |
|adhesives | |
|AURT202170A |Discuss the process you have undertaken to inspect and service cooling systems. Outline how you have inspected the |
|Inspect and service cooling |cooling system and analysed the results of the inspection |
|systems | |
|AURT203170A |Discuss the process that you have undertaken to inspect and service a petrol fuel system and its components. |
|Service petrol fuel systems | |
|AURT303166A |Discuss the process and precautions that you have taken in testing the performance of a petrol fuel system. |
|Repair petrol fuel systems |Discuss the repairs you have completed on petrol fuel systems and components. |
|AURT303666A |Outline how you have tested diesel fuel systems. |
|Repair diesel fuel systems |Discuss what repairs and adjustments you have made to a diesel fuel system |
|AURT306170A Inspect, service |Discuss methods that you have used to test clutch systems. |
|and/or repair clutch |Outline the service/repair procedures undertaken on the clutch system. |
|assemblies and associated | |
|operating system components | |
|AURT306666A |Describe the method you have used to test manual transmission performance. |
|Repair transmissions (manual)|Describe manual transmission faults that you have repaired |
|AURT308166A |Describe the method you have used to test hydrostatic transmission performance. |
|Repair transmissions |Describe hydrostatic transmission faults that you have repaired. |
|(hydrostatic) | |
|AURT312666A |Describe the method you have used to test final drive performance. |
|Repair final drive assemblies|Describe final drive faults that you have repaired. |
|AURT313166A |Describe the method you have used to test driveline performance. |
|Repair final drive |Describe driveline faults that you have repaired. |
|(driveline) | |
|AURT315166A Repair steering |Describe the method you have used to test steering system performance. |
|systems |Describe steering system faults that you have repaired. |
|AURT409166A |Describe methods of testing hydraulic system performance. |
|Repair hydraulic systems |Discuss the procedures you have used to repair a hydraulic system. |
|AURV281108A |Explain the MMAW process and the hazards involved. |
|Carry out manual metal arc |Describe how you have set up and prepared and carried out a welding job using the MMAW process |
|welding procedures | |
|MEM05004C |Describe how you have set up, prepared and carried out a welding job using oxy acetylene. |
|Perform routine oxy acetylene|Explain what may affect the quality of an oxy welding application. |
|welding | |
|WRRI5A |Describe the procedures you have used to receive and maintain stock levels. |
|Maintain and order stock |What is the process you follow to carry out a stock take and reconcile losses. |
| |Discuss the steps you have used for processing and following up orders. |
|RECORD OF CONVERSATION |
|Generic component: Plan and prepare for work |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question A: What are the key steps you have undertaken to prepare your work area before starting work on a particular job?
Question B: How have you sequenced your work to complete it in a timely manner?
Question C: Outline the processes that you have undertaken to conduct an inspection of a system and/or components.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question A | | | |
| |Safe work practices and PPE | | |
| |Standard operating procedures | | |
| |OH&S legislation, regulations and codes| | |
| |of practice | | |
| |Waste management | | |
| |Teamwork | | |
| |Environmental protection guidelines | | |
| |Automotive terminology | | |
| |Effective communication | | |
|Assesses job requirements | | | |
|Reads work instructions or job order, plans | | | |
|Identifies relevant workplace procedures | | | |
|Identifies processing techniques, time and safety requirements | | | |
|Identifies methods to maximise energy efficiency | | | |
|Selects and checks tools | | | |
|Tests equipment and adjusts setting to suit work requirements | | | |
|Selects appropriate PPE | | | |
|Selects required materials for the job | | | |
|Sets-up work area and work surfaces | | | |
|Question B | | | |
|Follows workplace procedures | | | |
|Analyses process specifications | | | |
|Identifies key stages and priorities | | | |
|Identifies urgent tasks | | | |
|Estimates time required for each task | | | |
|Groups ‘like’ tasks together | | | |
|Coordinates with others: eg where tasks are interdependent | | | |
|Adjusts plans around interruptions eg. equipment breakdowns, staff shortages | | | |
|Question C | | | |
|Identifies work requirements | | | |
|Ensures PPE and OH&S requirements are met | | | |
|Seeks information from manuals and manufacturer specifications | | | |
|Seeks resources and equipment required to perform inspection | | | |
|Ensures warnings appropriate to the system and/or component are observed | | | |
|Carries out system/component inspection | | | |
|Repairs/removes/replaces parts/components | | | |
|Replaces protective guards, safety features and cowlings | | | |
|Documents faults and reports to vehicle owner/driver | | | |
|Conducts final inspection for safety | | | |
|RECORD OF CONVERSATION |
|Generic component: Clean up work area |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question D: On completion of a job, describe the process followed to clean up your work area.
Question E: What have you done to store and maintain your tools and equipment at the end of the day?
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question D | | | |
| |Standard operating procedures | | |
| |Environmental guidelines | | |
| |Waste management | | |
| |Safe work practices | | |
| |Australian Standards (storage and | | |
| |handling of chemicals) | | |
| |Good housekeeping | | |
| |OH&S legislation, regulations and codes| | |
| |of practice | | |
|Labels and stores materials or finished product | | | |
|Cleans, maintains and stores tools | | | |
|Cleans and maintains equipment | | | |
|Clears work area | | | |
|Disposes of waste appropriately | | | |
|Collects surplus consumables – recycle or dispose | | | |
|Completes workplace documentation | | | |
|Question E | | | |
|Cleans and stores tools after use | | | |
|Regularly tests tools and equipment | | | |
|Repairs damaged tools prior to next use | | | |
|Tags and identifies fault of unserviceable equipment | | | |
|Rolls up leads neatly | | | |
|Stores portable testing equipment | | | |
|Maintains equipment log book if appropriate | | | |
|Keep tool storage area clean, safe, dry and tidy | | | |
|RECORD OF CONVERSATION |
|Generic Component: Communication |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question F: Discuss the general communication that you undertake on a day to day basis. Include written communication and how you give and receive direction/s.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question F | | | |
| |Safe work practices and PPE | | |
| |Standard operating procedures | | |
| |Teamwork | | |
| |Confidentiality | | |
|Verbally communicates with owner/driver | | | |
|Provides written reports to owner/driver (where appropriate) | | | |
|Sources relevant legislation/Design rules/ Standards (when appropriate) | | | |
|Identifies relevant manufacturer’s/workshop manual/ | | | |
|publication/database/service/repair manuals | | | |
|Uses manufacturer’s/workshop manual/publication/ database/service/repair | | | |
|manuals to access and interpret information | | | |
|Compares test results with manufacturer/component supplier to indicate | | | |
|compliance or non-compliance | | | |
|Ensures that information accessed is appropriate to the task to be completed | | | |
|Completes appropriate documentation on completion of task (vehicle log book, | | | |
|job card, records, servicing schedule) | | | |
|Communicates effectively with other staff/team members | | | |
|Understands lines of communication and uses appropriately | | | |
|Participates in team meetings | | | |
|Acknowledges directions given | | | |
|Clarifies understanding | | | |
|Provides clear direction and checks for understanding | | | |
|Seeks feedback and assistance as required | | | |
|RECORD OF CONVERSATION |
|Generic Component: Tools and equipment |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question G: Outline the specific considerations that you make when selecting the different tools and equipment that you use in the workplace.
Question H: How do you service, maintain and store your tools and equipment?
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question G | | | |
| |Manufacturer’s instructions | | |
| |Automotive terminology | | |
| |Risk management strategies | | |
| |OHS legislation, regulations and codes | | |
| |of practice | | |
| |Good housekeeping | | |
| |Effective communication | | |
| |Standard operating procedures | | |
| |Teamwork | | |
| |Environmental protection guidelines | | |
|Identifies the requirements of the task | | | |
|Selects the appropriate tool for the completion of the task | | | |
|Tools may include: | | | |
|Hand held tools | | | |
|Power tools | | | |
|Discusses the uses and limitations of hand and power tools for each task | | | |
|Ensures that tools and equipment are used safely | | | |
|Question H | | | |
|Visually checks tools and equipment to ensure safe and efficient operation | | | |
|Consults manufacturer guidelines for service schedule | | | |
|Follows service schedule | | | |
|Tags and removes damaged/worn equipment and tools | | | |
|Cleans tools and equipment appropriately (removes dust, dirt and debris etc) | | | |
|Stores tools and equipment appropriately | | | |
|RECORD OF CONVERSATION |
|Generic Component: Quality |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question I: What quality processes do you routinely follow to ensure your work output is always of a high standard?
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question I | | | |
| |Standard operating procedures | | |
| |Australian Standards | | |
| |Company policies and procedures | | |
| |Effective communication | | |
|Identifies the level/type of work to be carried out | | | |
|Follows workplace procedures | | | |
|Engages specialist/sub contractors where appropriate | | | |
|Uses correct tools and equipment for the job | | | |
|Follows manufacturer’s specifications/product labels | | | |
|Monitors output at different stages | | | |
|Conducts final inspections to monitor work quality | | | |
|Inspects job against job specifications | | | |
|Rectifies work that does not meet output requirements | | | |
|Understands quality specifications | | | |
|Identifies unsatisfactory work | | | |
|Takes appropriate measure to address quality problems | | | |
|Completes documentation and reports | | | |
|Gives suggestion for improvement of quality/procedures | | | |
|Makes minor adjustments to ensure quality of product | | | |
|Identifies faulty performance of equipment | | | |
|Minimises damage to vehicles, plant and equipment | | | |
|Minimises wastage | | | |
|Monitors production process and time management | | | |
COMPULSORY UNITS
|RECORD OF CONVERSATION |
|AURC270103A Apply safe working practices |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 1: What are the main OH&S considerations at your place of work?
Question 2: Describe some of the major safety hazards relating to the automotive industry and actions you have taken to control these hazards?
Question 3: Explain emergency procedures for extinguishing fires, first aid and workplace evacuation.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question 1 | | | |
| |Manufacturer’s instructions | | |
| |Automotive terminology | | |
| |Risk management strategies | | |
| |OHS legislation, regulations and codes | | |
| |of practice | | |
| |MSDS | | |
| |Good housekeeping | | |
| |Effective communication | | |
| |Standard operating procedures | | |
| |Waste management | | |
| |Teamwork | | |
| |Environmental protection guidelines | | |
|Suitability of PPE for person, task, category of substance being used and risk level | | | |
|Correct use and regular maintenance of PPE | | | |
|Training requirements – risks, results of exposure, eliminate hazards and reduce risk, | | | |
|correct use and fitting of PPE, testing and cleaning PPE, repair/replace and storage of | | | |
|PPE | | | |
|Manual handling, alarms, illness and accidents | | | |
|Question 2 | | | |
|Broad types of electrical hazards may include: | | | |
|electric shock, if live parts are touched | | | |
|explosion (eg. If a metal tool were dropped onto bus bars, causing a short circuit) | | | |
|tracking and arcing – working near materials providing a conductive path | | | |
|leakages | | | |
|exposed high-temperature parts causing burns to bare skin | | | |
|electrical fires | | | |
|failure of insulating materials | | | |
|General safety hazards – other workers and persons; other structures and equipment; | | | |
|machinery; hazardous materials; noise; dust; heat; fumes; gases; dangerous goods; | | | |
|chemicals; waste; rubbish; inadequate lighting; electrical hazards; lifting and | | | |
|carrying; heavy loads; moving vehicles; tools and equipment | | | |
|Identification and avoidance of obstacles | | | |
|Hazard and risk control; erect barricades and signage | | | |
|Correct manual handling / use of machines for heavy loads / load carrying capacity | | | |
|Emergency/defensive action and techniques for controlling loads; emergency shutdown of | | | |
|equipment | | | |
|Use and maintenance of personal protective equipment | | | |
|Use of guards/insulation on equipment | | | |
|Inspect equipment for damage or worn parts; retire defective equipment | | | |
|Keeping work area tidy and free of obstruction | | | |
|Maintain personal health | | | |
|Availability of first aid | | | |
|Prevents tools from falling or dropping on switchboards, power sources, etc | | | |
|Uses lanyards, tool belts/holders/pouches to keep tools in place | | | |
|Uses non-conductive or insulated tools | | | |
|Question 3 | | | |
|Worksite evacuation | | | |
|Describes evacuation procedure | | | |
|Identifies various alarms (alert tone, evacuation tone) | | | |
|Identifies evacuation route | | | |
|Identifies exits | | | |
|Names congregation point | | | |
|Identifies key personnel | | | |
|RECORD OF CONVERSATION |
|AURT271781A Implement and monitor environmental regulations and best practice in the automotive mechanical industry |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 4: What precautions do you use to minimise the effects on the environment in terms of waste and pollution at your workplace?
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question 4 | | | |
| |Manufacturer’s instructions | | |
| |Automotive terminology | | |
| |Risk management strategies | | |
| |OHS legislation, regulations and codes | | |
| |of practice | | |
| |Understands penalties for individual | | |
| |breaches | | |
| |MSDS | | |
| |Good housekeeping | | |
| |Effective communication | | |
| |Standard operating procedures | | |
| |Waste management | | |
| |Teamwork | | |
| |Environmental protection guidelines | | |
| |Incident reporting | | |
|Containment and storage practices eg: | | | |
|work conducted inside workshop | | | |
|uses of drip pans under vehicles | | | |
|oil separation systems | | | |
|use of bunding or containment barriers | | | |
|use of sealed containers for chemicals/solvents | | | |
|contracted disposal of chemicals, coolants, etc | | | |
|industrial waste permits for discharge | | | |
|Water management eg: | | | |
|oil separation system | | | |
|water saving devices | | | |
|use of quick-break, biodegradable degreasers | | | |
|limiting waste water to storm drains | | | |
|Spill management eg: | | | |
|availability of spill kits | | | |
|staff training in spill kits | | | |
|use of absorbent materials | | | |
|Use of drip trays | | | |
|Energy and resource conservation eg: | | | |
|insulation | | | |
|skylights | | | |
|energy efficient lighting and reflectors | | | |
|efficient use of water, electricity, gas | | | |
|Environmental management | | | |
|follows business environmental management plan | | | |
|receives training / updates in environmental management practices | | | |
|keeps informed of new environmentally friendly products | | | |
|Keeps workplace clean | | | |
|keeps workplace environmental documentation/records | | | |
|Air quality eg: | | | |
|use of equipment and controls around air-con commissioning | | | |
|compliance with Code of Practice for the Control of Refrigerants Used in Automotive Air | | | |
|conditioners | | | |
|refrigerant recovery system (including compressor and oil | | | |
|collector) | | | |
|use of leak detectors | | | |
|noise control practices | | | |
|dust control practices | | | |
|Storage and handling of hazardous goods eg: | | | |
|use of hazchem signs | | | |
|undercover storagery | | | |
|use of MSDS | | | |
|removal by licensed contractors | | | |
|Recovery, reuse, recycle programs for waste oil, coolant / ethylene glycol, oil | | | |
|filters, batteries, paper and cardboard, scrap metal, rags and absorbent pads, oil | | | |
|containers, waste tyres, etc | | | |
|RECORD OF CONVERSATION |
|AURT366108A Carry out diagnostic procedures |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 5: Outline the diagnostic equipment you have used in the workshop and the situations in which that piece of equipment is most suitable.
Question 6: Discuss the steps you follow in diagnosing faults in vehicles. Use an example to illustrate your diagnostic method.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question 5 | | | |
| |Manufacturer’s instructions | | |
| |Automotive terminology | | |
| |Risk management strategies | | |
| |OHS legislation, regulations and codes | | |
| |of practice | | |
| |MSDS | | |
| |Good housekeeping | | |
| |Effective communication | | |
| |Standard operating procedures | | |
| |Waste management | | |
| |Teamwork | | |
| |Environmental protection guidelines | | |
| |Job cards/workplace documentation | | |
| |Effective communication | | |
|Outlines a range of equipment eg: | | | |
|fuel pressure/ flow gauge | | | |
|multimeter | | | |
|Data scanner | | | |
|test light | | | |
|compression tester | | | |
|diagnostic link connector | | | |
|vacuum pump | | | |
|oscilloscope | | | |
|noid light | | | |
|dynamometer | | | |
|Question 6 | | | |
|Determines the location of the problem (eg road test, hard, start, | | | |
|consultation with the vehicle owner/driver, vehicle manuals) | | | |
|Differentiates between symptoms and causes – isolates problem to one area | | | |
|Applies diagnostic methods: | | | |
|Removal and replacement, dismantling, adjusting | | | |
|Visual and aural identification and testing | | | |
|Component/equipment performance comparison | | | |
|On and off-site indoor and outdoor and on-and off-shore diagnosis | | | |
|Works through each possible cause in an appropriate order | | | |
|Uses meters, gauges, measuring equipment to isolate fault | | | |
|Interprets test results – use of charts, flow diagrams, manuals | | | |
|Confirms by an alternate route/plan – uses alternative parts or checks to | | | |
|confirm fault | | | |
|Documents problem, considers consequence of not repairing fault and performs | | | |
|rectification | | | |
|Liaises with vehicle owner/driver re: proposed options for resolution | | | |
|Performs rectification on component/system | | | |
|RECORD OF CONVERSATION |
|AURC270421A Establish relations with customers |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 7: When you have received a customer request for information, how have you assessed the request and prepared a response?
Question 8: What are the major factors to consider when providing information or advice to customers?
Question 9: What are some of the customer service issues or problems you have dealt with in your workplace?
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question 7 | | | |
| |Industry codes of practice | | |
| |Company policies and procedures | | |
| |Effective communication | | |
| |Ethical standards | | |
| |OH&S legislation, requirements and work| | |
| |safety practices | | |
|Uses questions and active listening | | | |
|Assesses customer needs accurately against the products/services of the enterprise | | | |
|Documents customer details clearly and accurately in required format | | | |
|Question 8 | | | |
|Ensures workplace is safe and welcoming | | | |
|Greets customer appropriately | | | |
|Considers own communication style and adapts to suit customer needs | | | |
|Applies operational knowledge of enterprise policies and procedures in regard to: | | | |
|customer service | | | |
|dealing with difficult customers | | | |
|allocated duties/responsibilities | | | |
|general knowledge of the range of enterprise merchandise and services | | | |
|Applies knowledge of the product | | | |
|Describes/recommends enterprise products to meet customer needs | | | |
|Provides information to satisfy customer needs | | | |
|Discusses alternative sources of information/advice | | | |
|Follows up alternatives | | | |
|Meets customer needs | | | |
|Identifies gaps in available information and sources for customer or refers to relevant | | | |
|persons for action | | | |
|Question 9 | | | |
|Lack of clarity regarding supplies | | | |
|Incorrect model details provided | | | |
|Supplies not in stock | | | |
|Follow up in relation to orders | | | |
|Providing advice to customers on options | | | |
|Customer dissatisfaction | | | |
|RECORD OF CONVERSATION |
|AURE218676A Test, service and charge batteries |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 10: Discuss how you have serviced, charged and tested batteries.
Question 11: Outline the procedures that you have undertaken to jump-start a vehicle.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question 10 | | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Manufacturer’s/workshop manual | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance | | |
| |with manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Uses hydrometer to ensure electrolyte level is appropriate | | | |
|Checks fluid level in battery – adds fluid if necessary | | | |
|Checks terminals (corrosion), checks for cracks/damage | | | |
|Cleans battery and terminal | | | |
|Disconnects all cables from terminals | | | |
|Removes battery from vehicle (where appropriate) | | | |
|Sets appropriate charging rate on charger | | | |
|Uses voltmeter to test for charge | | | |
|Tests static and under load | | | |
|Question 11 | | | |
|Connects leads in correct sequence | | | |
|Connects leads to appropriate polarity | | | |
|Ensures no damage to components/system | | | |
|Ensures special care with electric/computerised systems | | | |
|Monitors leads | | | |
|Ensures one person in each vehicle | | | |
|Starts host vehicle and other vehicle | | | |
|Disconnects leads in reverse sequence with care to minimise sparking/shorting | | | |
|of leads | | | |
|Disposes of dead battery (if appropriate) | | | |
|Completes documentation | | | |
|RECORD OF CONVERSATION |
|AURE218708A Carry out repairs to single electrical circuits |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 12: Give an example of when you have tested a single electrical circuit to find a fault.
Question 13: Discuss some of the faults that you have encountered in this type of electrical circuit.
Question 14: Discuss the methods you have used to repair faults in a single electric circuit.
|KEY POINTS |INDUSTRY REQUIREMENTS (IR) |Indicate if |COMMENTS |
|(KP) |These must be evidenced in the candidate’s |response |Record other KEY POINTS (KP) and examples from conversation. |
|The candidate’s response should evidence the following |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 12 |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Manufacturer’s/workshop manual | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Uses multimeter appropriately. Voltage in parallel, current in series | | | |
|Disconnects components from the circuit to measure resistance | | | |
|Observes the appropriate scales when measuring V,I,R. | | | |
|Question 13 | | | |
|Applies Ohms law to determine appropriate fuse sizes. | | | |
|Identifies correct terminals to use according the wire size being used | | | |
|Identifies the correct size wire to use for specific applications | | | |
|Reads and interprets wiring diagrams and circuits. | | | |
|Discusses specific dangers involved in working with electrical circuits | | | |
|Carries out minor electrical repairs to wiring and components | | | |
|Traces a simple vehicle electrical circuit | | | |
|Documents and records faults and repairs | | | |
|Question 14 | | | |
|Identifies faults within circuits, short circuit to ground, continuity, | | | |
|internal short circuits. | | | |
|Uses methods that avoid damage to components or equipment. | | | |
|Uses hand and power tools and equipment for electrical work | | | |
|Solders and crimps electrical terminals and connections | | | |
|Uses manufacturers workshop manual/publication/ database to access, interpret | | | |
|and apply information | | | |
|Checks, removes and renews/replaces fuses, bulbs and light units | | | |
|RECORD OF CONVERSATION |
|AURE318866A Repair electrical systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 15: Discuss your experience in testing electrical systems in outdoor power equipment.
Question 16: Discuss the steps you have followed to repair electrical systems in outdoor power equipment.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question 15 | | | |
| |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices | | |
| |Australian Design Rules | | |
| |PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance | | |
| |with manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Systems include: | | | |
|Ignition | | | |
|Starting | | | |
|Charging | | | |
|Auxiliary and safety circuits | | | |
|Relay operated circuits | | | |
|Electric clutch circuits | | | |
|Faults include: | | | |
|Electrical unit faults | | | |
|Wire repair/replacement | | | |
|Open circuits | | | |
|Short circuits | | | |
|Earthing | | | |
|Identifies faults without causing damage to system and recommends preferred | | | |
|work to be completed | | | |
|Question 16 | | | |
|Conducts tests using appropriate tools and techniques | | | |
|Uses variety of fault finding techniques, aural, visual and functional | | | |
|Reads and interprets wiring diagrams | | | |
|Conducts tests without causing damage to systems/ components | | | |
|Identifies fault and repairs appropriately | | | |
|Uses a variety of techniques, soldering and crimping | | | |
|Follows manufacturer/component specifications | | | |
|Conducts repairs using appropriate tooling, techniques and materials | | | |
|Completes repairs without damaging component/system | | | |
|Retests component/system after repair | | | |
|Ensures repairs and retests are conducted according to | | | |
|manufacturer/component/industry guidelines | | | |
|Completes appropriate documentation | | | |
|RECORD OF CONVERSATION |
|AURE319166A Repair charging systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 17: Describe how you have tested and identified faults in a charging system.
Question 18: Discuss the repairs you have completed on a charging system
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 17 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Job cards/workplace documentation | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Outlines OH&S regulations/requirements, equipment, material and personal | | | |
|safety requirements for charging system work – sparks, fumes, ventilation | | | |
|Outlines charging systems principles of operation – EMF production, | | | |
|rectification, regulation, | | | |
|Dismantles, inspects and tests charging system assemblies and components for | | | |
|serviceability | | | |
|Locates charging system specifications | | | |
|Tests charging systems using meters, load testers | | | |
|Question 18 | | | |
|Adjusts charging system components – belts, brackets | | | |
|Removes/replaces charging system components – alternator, stator, rectifier, | | | |
|regulator, brushes | | | |
|Repairs/renews charging system components | | | |
|Assembles alternators to obtain satisfactory operation | | | |
|Bench tests alternators – voltage, current, speed | | | |
|Tests charging system after repair | | | |
|RECORD OF CONVERSATION |
|AURE319266A Repair starting systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 19: Describe how you have tested and identified faults in a starting system.
Question 20: Discuss the repairs you have completed on a starting system.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 19 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Job cards/workplace documentation | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Identifies different starter types – cord pull spring return, dc motor | | | |
|starter. | | | |
|Determines starting system specifications | | | |
|Interprets starter motor electrical circuits | | | |
|Tests starting system – load test, voltage drop | | | |
|Interprets test readings – minimum voltage | | | |
|Question 20 | | | |
|Dismantles and inspects direct current motors and manual starters | | | |
|Removes and replaces starting system assemblies/ components – solenoids, | | | |
|fields, brushes, end housings | | | |
|Repairs/renews starting system components | | | |
|Assembles starter motor to obtain satisfactory operation | | | |
|Bench tests electric starter motors – safety, load test, current, voltage | | | |
|speed | | | |
|RECORD OF CONVERSATION |
|AURE320666A Repair ignition systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 21: Describe how you have tested and identified faults in an ignition system.
Question 22: Discuss the repairs you have completed on an ignition system.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 21 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Job cards/workplace documentation | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Outlines ignition system principles of operation – magneto and Kettering | | | |
|Outlines construction and operation of ignition systems relevant to | | | |
|application – mechanical and electronic magneto, Kettering | | | |
|Gathers information from various types of service/repair manuals (hard copy | | | |
|and electronic) | | | |
|Tests ignition system and components – use gap tester, multimeter and | | | |
|ignition testers | | | |
|Question 22 | | | |
|Diagnoses faults in ignition system and components – faults may include engine| | | |
|difficult to start, will not start, engine misfire, poor performance, | | | |
|overheating | | | |
|Adjusts systems/components – dwell, timing, air gap | | | |
|Repairs/removes/replaces ignition system components without causing damage – | | | |
|points, condenser, cap, rotor, leads, modules and stop switches | | | |
|Tests ignition system on completion of repair | | | |
|Completes documentation | | | |
|RECORD OF CONVERSATION |
|AURE321171A Service and repair electronic spark ignition engine management systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 23: Describe the tests to determine faults in electronic spark ignition engine management engines.
Question 24: Describe the process that you undertake to service and repair electronic spark ignition engine management engines and components.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 23 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Observes safety with pressurized fuel | | | |
|Gathers information and specifications from service/repair manuals (hard copy | | | |
|and electronic) | | | |
|Tests the ignition system | | | |
|Carries out fuel flow and pressure tests | | | |
|Calibrates the throttle position sensor | | | |
|Identifies fault codes | | | |
|Uses diagnostic software | | | |
|Question 24 | | | |
|Identifies electronic engine management system faults – use test run and | | | |
|visual/aural methods | | | |
|Interprets fault codes and diagnostic soft ware | | | |
|Repairs and replaces sensors – oxygen, temperature, ECU, speed | | | |
|Repairs and replaces components – fuel pump, lines, regulator, filters, | | | |
|injectors | | | |
|RECORD OF CONVERSATION |
|AURP201570A Service engines and associated engine components (outdoor power equipment) |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 25: Outline the process you have undertaken to service an engine on outdoor power equipment.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 25 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Performs a visual check on engine | | | |
|Starts engine and inspects for leaks, noises and pressures | | | |
|Locates service information and specifications | | | |
|Drains/changes oil and filter | | | |
|Checks and advices of serviceability of air intake system and components | | | |
|including filters/hoses/ducting | | | |
|Removes, replaces and adjusts engine auxiliary systems drive belts, cooling | | | |
|Checks the serviceability of the compression system | | | |
|Removes and replaces spark plugs, ignition system H.T. leads, stop switch | | | |
|operation | | | |
|Removes and replaces cam cover/rocker cover and checks/adjusts valve | | | |
|clearances using gauges to specifications | | | |
|Checks the carburettor, governor and throttle control adjustment | | | |
|RECORD OF CONVERSATION |
|AURP245171A Service and repair faults in rotary cutting systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 26: Discuss the service/repair procedures you have carried out on rotary cutting systems.
Question 27: Discuss the operational tests you have performed to check performance of rotary cutting systems.
|KEY POINTS |These must be evidenced in the candidate’s |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |response |response |Record other key points and examples from conversation. |
| | |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 26 |Manufacturer’s/workshop manual | | |
| |Australian Standards | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Discusses safety issues – disable ignition, sharp edges | | | |
|Checks that parts are available | | | |
|Deck condition | | | |
|Wheels, axles, bushes etc | | | |
|Height adjuster, catcher mounting and rear flap | | | |
|Pulleys, Spindles and belts on large decks | | | |
|Tilt and trim | | | |
|Blade disc/bar security/condition | | | |
|Blade/bar/retaining bolt condition | | | |
|Tension washers | | | |
|Throws away unusable items and retains useable items | | | |
|Refits parts | | | |
|Question 27 | | | |
|Checks fluid levels, adjustments & alignment | | | |
|Engine speed | | | |
|Trim and tilt | | | |
|RECORD OF CONVERSATION |
|AURP245271A Service and repair faults in drum cutting systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 28: Discuss the service/repair procedures have you carried out on drum cutting systems.
Question 29: Discuss the operational tests you have performed to check performance of drum cutting systems.
|KEY POINTS |INDUSTRY REQUIREMENTS (IR) |Indicate if |COMMENTS |
|(KP) |These must be evidenced in the candidate’s |response |Record other KEY POINTS (KP) and examples from conversation. |
|The candidate’s response should evidence the following |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 28 |Manufacturer’s/workshop manual | | |
| |Australian Standards | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Discusses safety issues – disable ignition | | | |
|Reel/Bed knife condition and adjustment | | | |
|Reel bearings | | | |
|Height adjustment and reel drive mechanism | | | |
|R/R reel and bed knife | | | |
|Sharpen reel/bed knife | | | |
|Back lapping | | | |
|R/R drive components – belts, chains, sprockets, pulleys | | | |
|Question 29 | | | |
|Back lapping | | | |
|Reel/bed knife adjustment | | | |
|Adjust drive/clutch | | | |
|RECORD OF CONVERSATION |
|AURP245371A Service and repair chainsaw cutting systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 30: Describe the procedures you have used to inspect a chain cutting system.
Question 31: Discuss the service/repair procedures you have carried out on chain cutting systems.
Question 32: Discuss the operational tests you have performed to check performance of chain cutting systems.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 30 |Manufacturer’s/workshop manual | | |
| |Australian Standards | | |
| |OH&S legislation, requirements and work | | |
| |safety, PPE | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Discuses safety issues – disable ignition, sharp cutters | | | |
|Chain faults – damage and faults, incorrect cutting angles, raker ht | | | |
|Bar faults – bends, rail height, groove condition | | | |
|Drive sprocket – damage, wear, bearing, clutch drum | | | |
|Lubrication sys – oil pump, oil pump drive, adjuster, hoses, filter | | | |
|Question 31 | | | |
|Sharpen chain by hand – file size, file guide, angles | | | |
|Sharpen chain using grinder – machine prep, wheel thickness and shape, machine| | | |
|setup, raker height | | | |
|Bar service – dressing rails, groove depth, sprocket nose | | | |
|Question 32 | | | |
|Lubrication, fluid levels and alignment checks | | | |
|Chain fitting and adjustment | | | |
|Oiler working/adjustment | | | |
|Tests at full operating range | | | |
|RECORD OF CONVERSATION |
|AURP301566A Repair engines and associated engine components (outdoor power equipment) |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 33: Discuss how you have repaired engines and evaluated engine components.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 33 |Manufacturer’s/workshop manual | | |
| |Australian Standards | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Understands the dangers of working with engines and components | | | |
|Understands the differences between two stroke and four stroke engines, petrol| | | |
|and diesel fuel systems | | | |
|Uses engine testing visual/aural methods | | | |
|Tests engine systems – compression, cylinder leakage tests, oil pressure, | | | |
|crankcase vacuum | | | |
|Identifies engine system faults – Checks for leaks, wear and poor performance | | | |
|Dismantles and assembles engines | | | |
|Locates component specifications | | | |
|Evaluates component wear visually and by measurement | | | |
|Ensures correct torque specifications and procedures | | | |
|Uses correct lubricants for different applications (ie; camshaft lobes, | | | |
|lifters and valve stems | | | |
|Removes damaged/worn part without damage to surrounding parts. | | | |
|Replaces and/or repairs (if applicable) damaged/worn part | | | |
|Reassembles engine | | | |
|Sets engine fuel and governor settings | | | |
|Test runs after repair for leaks | | | |
|Documents fault/s and report to vehicle owner | | | |
|RECORD OF CONVERSATION |
|AURP322776A Test and service 240V portable generators |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 34: Discuss the precautions you have used when performing service tasks on 240V portable generators.
Question 35: Discuss how you have tested and serviced portable generators.
|KEY POINTS |INDUSTRY REQUIREMENTS (IR) |Indicate if |COMMENTS |
|(KP) |These must be evidenced in the candidate’s |response |Record other KEY POINTS (KP) and examples from conversation. |
|The candidate’s response should evidence the following |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 34 |Queensland Electrical Regulations | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Manufacturer’s/workshop manual | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Understands the dangers of working with electricity | | | |
|OPE mechanics responsibilities | | | |
|Generator specifications and characteristics | | | |
|Generator earthing | | | |
|Question 35 | | | |
|Determines max load in amps or kW | | | |
|Determines suitable appliance load for tests | | | |
|Records test results | | | |
|Uses test equipment for V, A, Hz | | | |
|Interprets test results; understands relationship between Hz and Revs | | | |
|Makes engine adjustments for Hz | | | |
|Determines repair responsibility based on V, A, and Hz | | | |
|RECORD OF CONVERSATION |
|AURP347666A Repair pumping systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 36: Discuss the precautions you have used when conducting tests on pumping equipment.
Question 37: Discuss how you have tested pump performance.
Question 38: Discuss how you have repaired pumps.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 36 |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Manufacturer’s/workshop manual | | |
| |Australian Standards | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Centrifugal – water temperature, water cleanliness and chemicals, residue | | | |
|within the pump, low water levels, suction head, delivery head, syphoning | | | |
|High Pressure – Electrical safety, high pressure fluid, jet size, water | | | |
|condition | | | |
|Question 37 | | | |
|Centrifugal – Performance graphs, head, pressure, flow | | | |
|High Pressure – operating pressure, cut off / bypass pressure, lubrication | | | |
|Question 38 | | | |
|Centrifugal – impeller clearance, mechanical seal, inlet valve, case | | | |
|corrosion/wear | | | |
|High Pressure – inlet/outlet valves, bypass and soft start valves, piston | | | |
|seals, detergent injection. | | | |
|Uses appropriate repair method | | | |
|Makes minor adjustments | | | |
|RECORD OF CONVERSATION |
|AURP401245A Overhaul engines and associated engine components (outdoor power equipment) |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 39: Describe the component repair/reclamation procedures you have used in engine overhaul.
Question 40: Discuss the engine checks that are carried out during the test run procedure after overhaul.
|KEY POINTS |INDUSTRY REQUIREMENTS (IR) |Indicate if |COMMENTS |
|(KP) |These must be evidenced in the candidate’s |response |Record other KEY POINTS (KP) and examples from conversation. |
|The candidate’s response should evidence the following |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 39 |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Manufacturer’s/workshop manual | | |
| |Australian Standards | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Test engine systems – visual, aural, compression, cylinder leakage tests, oil | | | |
|pressure, crankcase vacuum | | | |
|Identify 2 and 4 stoke overhaul procedures | | | |
|Locate and interpret overhaul information and specifications | | | |
|Dismantle engines without damage | | | |
|Clean components | | | |
|Evaluate engine components visually and by measurement | | | |
|Orders parts where necessary | | | |
|Component reclamation – valve grinding, valve seat recondition, valve guide | | | |
|replacement, cylinder honing, | | | |
|Assemble engine without damage | | | |
|Locate fastener torque specifications | | | |
|Engine adjustments – valve clearance, end float, bearing clearance | | | |
|Seals engine orifices | | | |
|Question 40 | | | |
|Checks engine mounts are secure | | | |
|Re establish fluid levels | | | |
|Establish oil pressure | | | |
|Run engine and set speed and tuning specification | | | |
|Check for leaks and abnormal sounds | | | |
|RECORD OF CONVERSATION |
|AURS338103A Apply automotive parts interpretation process |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 41: Discuss how you have determined a replacement part/item for a customer.
Question 42: Discuss the repair part systems you have used to determine a replacement part.
Question 43: Describe the procedure you have used to order a part for a customer.
|KEY POINTS |INDUSTRY REQUIREMENTS (IR) |Indicate if |COMMENTS |
|(KP) |These must be evidenced in the candidate’s |response |Record other KEY POINTS (KP) and examples from conversation. |
|The candidate’s response should evidence the following |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 41 | | | |
| |Industry codes of practice | | |
| |Enterprise standard operating policies and | | |
| |procedures | | |
| |Parts/products catalogue systems | | |
| |Effective communication | | |
| |Industry terminology | | |
|Greets customer | | | |
|Gathers information from customer | | | |
|Establishes equipment/engine model | | | |
|Establishes the spare parts origin | | | |
|Question 42 | | | |
|Demonstrates familiarity with common parts, characteristics, operations, | | | |
|technical terms | | | |
|Identifies parts by: | | | |
|consulting parts manuals or catalogues or microfiche | | | |
|referring to catalogue numbers | | | |
|providing samples based on the description | | | |
|translating written description into written or graphical representations | | | |
|undertaking research using catalogue manual or online | | | |
|contacting provider/supplier to clarify | | | |
|Keeps accurate records | | | |
|Question 43 | | | |
|Identifies correct product based on information provided by customer, or | | | |
|through research | | | |
|Locates parts by part number or description | | | |
|Obtains customer details, quantity required, timeframes | | | |
|Contacts supplier to arrange supply of product | | | |
|Updates customer records | | | |
|Advises customer when product is available | | | |
|Follows up with customer | | | |
|Completes sale | | | |
|Paper based – orders and files supplements, files old catalogues (for | | | |
|reference) | | | |
|Microfiche – files supplements | | | |
|Familiarity with using on-line catalogues | | | |
|RECORD OF CONVERSATION |
|AURT200368A Select and use bearings, seals, gaskets and adhesives |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 44: Describe the operating principles of bearings, seals, gaskets and adhesives.
Question 45: Describe different types of sealants you have used in your work and the methods used to service seals and gaskets and install and adjust bearings.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question 44 | | | |
| |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance | | |
| |with manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Bearings – used to assist rotation of moving parts and prevent jamming e.g. | | | |
|wheel bearings | | | |
|Seals – used to prevent fluids from leaking from plugs, caps, or connectors, | | | |
|or when flowing between components e.g. o-ring | | | |
|Gaskets – used to seal the mating surfaces between two parts and keep | | | |
|lubricants, fluids, vacuum or pressure in an assembly | | | |
|Question 45 | | | |
|RTV sealant – silicone based gasket compound which cures when in contact with | | | |
|air | | | |
|Anaerobic sealant – gasket compound which seals when deprived of air i.e. when| | | |
|parts are compressed together | | | |
|Thread and pipe sealant – used for sealing hydraulic and pneumatic fittings | | | |
|Strip adhesive – used to bond stripping around doors, windows, luggage | | | |
|compartment and trims and mouldings | | | |
|Uses and stores sealants and adhesives appropriately | | | |
|Installs and adjusts sealants appropriately | | | |
|Understands the use of sensor safe silastics | | | |
|Explains that use of silastics in oil causes blockages | | | |
|Explains that use of silastics in water can cause radiator blockage | | | |
|Adhesives – used to securely bond two parts | | | |
|Cleaning methods | | | |
|Inspect for faults | | | |
|Repacking methods and lubricants | | | |
|Fitting procedures | | | |
|Adjustment methods: | | | |
|Drag and feel | | | |
|Torque wrench (Pre-load) | | | |
|Dial gauge | | | |
|Zero end float | | | |
|Observes personal safety such as when using compressed air during cleaning | | | |
|Uses recommended sealants or forms in place gaskets | | | |
|RECORD OF CONVERSATION |
|AURT202170A Inspect and service cooling systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 46: Discuss the process you have undertaken to inspect and service cooling systems. Outline how you have inspected the cooling system and analysed the results of the inspection.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 46 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Visually checks serviceability of cooling system and components for | | | |
|leaks/corrosion | | | |
|Understands the safety issues involved in working with cooling systems and | | | |
|coolants | | | |
|Pressure tests cooling system and checks for leaks | | | |
|Demonstrates correct use of strips or testers to test coolant concentration | | | |
|and Ph values | | | |
|Cleans/removes debris/dirt from radiator core/cylinder head/cylinders barrel | | | |
|fins in accordance with application | | | |
|Checks condition of cooling system hoses and replaces if necessary | | | |
|Checks operation of fans/ viscous couplings | | | |
|Tests pressure caps | | | |
|Checks belt condition and tension | | | |
|Documents fault/s and reports to vehicle owner | | | |
|RECORD OF CONVERSATION |
|AURT203170A Service petrol fuel systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 47: Discuss the process that you have undertaken to inspect and service a petrol fuel system and its components.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 47 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Visually checks serviceability of fuel system and components | | | |
|Observes personal safety in accordance with OH&S requirements and hazards when| | | |
|checking fuel systems (eg leaks, sparks, fumes, and hot components) | | | |
|Checks gravity fuel system for serviceability – operation of tank vents, | | | |
|filters, lines, taps, hose clamps, carburettor | | | |
|Checks low pressure fuel system for serviceability – operation of fuel pump, | | | |
|tank vents, filters, lines, taps, hose clamps, carburettor | | | |
|Checks EFI fuel system for serviceability – operation of fuel pump, tank | | | |
|vents, filters, lines, hose clamps | | | |
|Replaces carburettor fuel system filters – ratings, fitting precautions | | | |
|Removes and replaces EFI fuel system filters including depressurising and leak| | | |
|checking | | | |
|Tests low and EFI fuel system operating pressure and flow rate (including | | | |
|correct use of gauges and fittings) | | | |
|Run and test engine | | | |
|Set carburettor fuel and governor speed settings | | | |
|RECORD OF CONVERSATION |
|AURT303166A Repair petrol fuel systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 48: Discuss the process and precautions that you have taken in testing the performance of a petrol fuel system.
Question 49: Discuss the repairs you have completed on petrol fuel systems and components.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 48 |Manufacturer’s/workshop manual | | |
| |Australian Standards | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Job cards/workplace documentation | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Understands the dangers of working with fuel systems | | | |
|Minimises fuel spillage | | | |
|Ensures fire extinguishers available and operational | | | |
|Identifies possible ‘active’ electrical or hot engine components | | | |
|Outlines possible usage of protective blanketing | | | |
|Ensures cleanliness of all operational components | | | |
|Diagnoses carburettor fuel system faults – engine testing (use of pressure | | | |
|gauge, flow rate, vacuum gauge, tacho) and visual/aural methods | | | |
|Question 49 | | | |
|Removes and replaces carburettor fuel system components – pumps, carburettors,| | | |
|lines | | | |
|Dismantles and assembles carburettors – from a range of 2 and 4 stroke | | | |
|engines | | | |
|Checks operation and adjusts/repairs cold start devices, automatic and manual | | | |
|chokes | | | |
|Checks and adjusts idle speed/throttle stops, fuel solenoids and fuel system | | | |
|linkages | | | |
|Checks and repairs governor components | | | |
|Carries out repairs on mechanical fuel pumps – overhauls/replacement and | | | |
|testing | | | |
|RECORD OF CONVERSATION |
|AURT303666A Repair diesel fuel systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 50: Outline how you have tested diesel fuel systems.
Question 51: Discuss what repairs and adjustments you have made to a diesel fuel system.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 50 |National guidelines for environmental | | |
| |protection. | | |
| |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Understands importance of cleanliness and PPE | | | |
|Observes safety precautions with high pressures | | | |
|Explains air fuel ratios and atomisation | | | |
|Locates repair information and specifications | | | |
|Cracking off injectors to determine faults | | | |
|Checks injector pump timing | | | |
|Describes differing exhaust smokes and what they indicate (White, blue, black)| | | |
|Question 51 | | | |
|Repair and replace fuel filters | | | |
|Repair and replace injectors and “ bleed” the system | | | |
|Repair and replace injection pump and carry out timing | | | |
|Static timing of a pump using a delivery pipe | | | |
|Make idle adjustments | | | |
|Check air leaks and fuel contaminants | | | |
|Run and test to specifications | | | |
|RECORD OF CONVERSATION |
|AURT306170A Inspect, service and/or repair clutch assemblies and associated operating system components |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 52: Discuss methods that you have used to test clutch systems.
Question 53: Outline the service/repair procedures undertaken on the clutch system.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses |Identify whether a practical assessment is warranted |
|Question 52 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Visually and physically inspects and checks clutch operating mechanisms for | | | |
|serviceability – cable and hydraulic including free play and pedal height | | | |
|Discusses physical, fluid gases and heat generation | | | |
|Checks clutch for correct/normal operation and recommends repair/s | | | |
|Describes the construction and operation of the components of various types of| | | |
|clutch including: single and multi-plate; wet and dry; standard and heavy duty| | | |
|Identifies faults in clutch systems – noise, operation | | | |
|Question 53 | | | |
|Identifies damaged clutch components | | | |
|Dismantles and assembles clutch mechanisms | | | |
|Replaces clutch components | | | |
|Carries out adjustments to clutch operating mechanisms – cable adjustment, | | | |
|clearance | | | |
|RECORD OF CONVERSATION |
|AURT306666A Repair Transmissions (manual) |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 54: Describe the method you have used to test manual transmission performance.
Question 55: Describe manual transmission faults that you have repaired.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 54 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Observes the correct lifting techniques when removing/replacing transmissions | | | |
|Applies safe work practices | | | |
|Removes and replaces manual transmissions on all applications | | | |
|Identifies faults in manual transmissions – noise, operation | | | |
|Question 55 | | | |
|Removes and replaces gear selector lever/housing/ couplings/mountings | | | |
|Carries out external adjustments to gear linkages/ couplings/ mountings | | | |
|Dismantles and reassembles manual transmissions to manufacturers | | | |
|specifications | | | |
|Removes and replaces shaft seals, bearings, gears, shifter keys, shafts | | | |
|Tests manual transmissions for correct/normal operation – shift mechanisms, | | | |
|controls, belt adjustment | | | |
|RECORD OF CONVERSATION |
|AURT308166A Repair transmissions (hydrostatic) |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 56: Describe the method you have used to test hydrostatic transmission performance.
Question 57: Describe hydrostatic transmission faults that you have repaired.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 56 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices | | |
| |PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Analyse equipment speed using a ramp or immovable object | | | |
|Check belts, pulleys, brake, linkages, tow valve | | | |
|Check fan and cleanliness of transmission housing | | | |
|Use of pressure gauges and flow meters | | | |
|Locate specifications | | | |
|Question 57 | | | |
|Locate circuit operation and repair information | | | |
|Remove transmission and clean | | | |
|Dismantle transmission – clean area, parts layout, oil condition | | | |
|Inspect parts for damage – scores, gouges, wear | | | |
|Damaged components are ordered and replaced | | | |
|Assemble transmission without damage | | | |
|Replace transmission and carryout adjustments | | | |
|Conduct a final performance test | | | |
|RECORD OF CONVERSATION |
|AURT312666A Repair final drive assemblies |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 58: Describe the method you have used to test final drive performance.
Question 59: Describe final drive faults that you have repaired.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 58 | | | |
| |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Identifies faults on final drive/ differential faults – noise, vibration, | | | |
|Access repair procedures and specifications | | | |
|Applies safe work practices | | | |
|Question 59 | | | |
|Removes, renews/replaces final drive/differential assemblies | | | |
|Removes/replaces final drive axle shafts/axle bearings | | | |
|Removes, renews/replaces final drive pinion seals and axle shaft seals | | | |
|Dismantles final drive/differential assemblies for inspection/evaluation | | | |
|purposes | | | |
|Inspects/evaluates/measures final drive/differential assemblies and components| | | |
|to determine serviceability, wear, damage | | | |
|Assemble final drive/differential assemblies | | | |
|Checks/tests final drives for correct/normal operation | | | |
|RECORD OF CONVERSATION |
|AURT313166A Repair final drive (driveline) |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 60: Describe the method you have used to test driveline performance.
Question 61: Describe driveline faults that you have repaired.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 60 | | | |
| |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Identifies driveline faults – | | | |
|Shaft Drive – noise, vibration | | | |
|Chain Drive – noise, wear, adjustment, alignment | | | |
|Belt Drive – noise, wear, adjustment, alignment | | | |
|Locate drive line specifications and repair procedures | | | |
|Applies safe work practicces | | | |
|Question 61 | | | |
|Removes and dismantles driveline assemblies and evaluates components for | | | |
|serviceability – CV joints, universals, slip joints, belt drive, chain drive | | | |
|Renews/replaces driveline components to obtain satisfactory operation | | | |
|Renews/replaces driveline assemblies – refits to vehicle ensuring correct | | | |
|phasing, alignment | | | |
|Carries out adjustment/alignment of driveline assemblies | | | |
|Checks/tests driveline for correct/normal operation – road testing | | | |
|RECORD OF CONVERSATION |
|AURT315166A Repair steering systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 62: Describe the method you have used to test steering system performance.
Question 63: Describe steering system faults that you have repaired.
|KEY POINTS |INDUSTRY REQUIREMENTS (IR) |Indicate if |COMMENTS |
|(KP) |These must be evidenced in the candidate’s |response |Record other KEY POINTS (KP) and examples from conversation. |
|The candidate’s response should evidence the following |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 62 | | | |
| |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Inspects and identifies faults in steering linkages and controls – noise, | | | |
|shaking, pulling | | | |
|Inspects and identifies faults in manually operated steering boxes and | | | |
|steering racks | | | |
|Applies safe work practices | | | |
|Question 63 | | | |
|Removes, repairs and renews/replaces manual steering system components – | | | |
|linkages, racks, rod ends, boxes | | | |
|Removes, repairs and renews/replaces power assisted steering assisted | | | |
|components – pumps, racks, boxes | | | |
|Uses appropriate equipment to carry out adjustments of wheel alignment | | | |
|settings and angles where applicable | | | |
|RECORD OF CONVERSATION |
|AURT409166A Repair hydraulic systems |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 64: Describe methods of testing hydraulic system performance.
Question 65: Discuss the procedures you have used to repair a hydraulic system.
|KEY POINTS |INDUSTRY REQUIREMENTS (IR) |Indicate if |COMMENTS |
|(KP) |These must be evidenced in the candidate’s |response |Record other KEY POINTS (KP) and examples from conversation. |
|The candidate’s response should evidence the following |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 64 |Manufacturer’s/workshop manual | | |
| |OH&S legislation, requirements and work | | |
| |safety practices, PPE | | |
| |Automotive terminology | | |
| |Effective communication | | |
| |Operation of equipment in accordance with | | |
| |manufacturer’s instructions | | |
| |Works within timeframes | | |
| |Good housekeeping | | |
|Observe safety precautions working with high pressure fluids, heavy components| | | |
|and pressure storing devices | | | |
|Locate specifications for flow and pressure | | | |
|Use test equipment to determine system condition | | | |
|Identify internal and external leaks | | | |
|Question 65 | | | |
|Locate repair information and specifications | | | |
|Determine circuit operation from circuit diagram | | | |
|Remove and replace components | | | |
|Determine the condition of hydraulic components – visual and measurement | | | |
|Replace damaged components – cleanliness | | | |
|Complete component/system adjustments | | | |
|Carryout performance test | | | |
|RECORD OF CONVERSATION |
|AURV281108A Carry out manual metal arc welding procedures |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 66: Explain the MMAW process and the hazards involved.
Question 67: Describe how you have set up and prepared and carried out a welding job using the MMAW process.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the candidate’s |response |Record other key points and examples from conversation. |
| |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 66 |Work safety practices, PPE | | |
| |Australian Standards | | |
| |Industry regulations | | |
| |Standard operating procedures | | |
| |Material safety data sheets | | |
| |Work notes and plans | | |
| |Product labels | | |
| |Manufacturers’ specifications | | |
| |Waste minimisation | | |
|Discuss PPE equipment – | | | |
|long sleeve overalls, safety boots with steel caps, leather apron, leather | | | |
|gloves, leather spats, welding shields, respirator if required | | | |
|Discuss hazards – | | | |
|IR/UV rays, burns, electricity, dehydration, | | | |
|Discuss process – | | | |
|how electricity is used for welding | | | |
|how weld is formed | | | |
|principal components of the welding equipment and their function | | | |
|work safety practices | | | |
|Question 67 | | | |
|Selects appropriate welding machine: | | | |
|checks and adjusts settings | | | |
|selects correct welding electrodes | | | |
|ensures equipment is in good condition | | | |
|Assembles consumables – electrodes | | | |
|Sets up jigs, clamps | | | |
|Cleans and prepares materials (cleans materials of any rust, mill scale, | | | |
|grease, paint or oil) | | | |
|Assembles and aligns materials – measures with rulers and squares | | | |
|Prepares and measures joints | | | |
|Makes edge preparations, and cleans edges | | | |
|Prior to welding | | | |
|Identifies potential distortion | | | |
|Uses tacks, jigs, presetting or clamps to prevent distortion | | | |
|During welding: | | | |
|balanced welding | | | |
|back stepping | | | |
|Cleans welds – grinding, wire brushing, anti-corrosion treatments | | | |
|Visually checks and measures weld size, excess weld metal, penetration, | | | |
|undercut, profile and finish | | | |
|Checks quality of weld | | | |
|Understands dangers of faulty welds and consequence of failure | | | |
|RECORD OF CONVERSATION |
|MEM05004C Perform routine oxy acetylene welding |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 68: Describe how you have set up, prepared and carried out a welding job using oxy acetylene.
Question 69: Explain what may affect the quality of an oxy welding application.
|KEY POINTS |INDUSTRY REQUIREMENTS |Indicate if |COMMENTS |
|The candidate’s response should evidence the following |These must be evidenced in the |response |Record other key points and examples from conversation. |
| |candidate’s response |addresses KP |Identify whether a practical assessment is warranted. |
| | |and IR | |
|Question 68 | | | |
| |Work safety practices | | |
| |Australian Standards | | |
| |Standard operating procedures | | |
| |Material safety data sheets | | |
| |Work notes and plans | | |
| |Product labels | | |
| |Manufacturers’ specifications | | |
| |Waste minimisation | | |
|Selects and fits PPE equipment: | | | |
|long sleeve overalls, safety boots with steel caps, leather apron, leather | | | |
|gloves, leather spats, gas welding goggles, hat or cap, respirator if required| | | |
|Uses a range of tools: | | | |
|various cutting tips, tip cleaners, roller guide, circle guide, cutting | | | |
|attachments, angle grinder and bench grinder jigs and fixtures, cutting | | | |
|station, protective barriers and signs, non flammable covers | | | |
|Prepares materials for welding | | | |
|Discusses backfire: | | | |
|cools the tip | | | |
|operates at correct distance from the molten material | | | |
|ensures there is sufficient gas working pressure to maintain the flame | | | |
|Discusses flash back: | | | |
|ensures flash back arrestor is installed/engaged to stop a flame from | | | |
|travelling beyond the hoses and to the cylinders where an explosion could | | | |
|occur | | | |
|Discusses leaking connections: | | | |
|checks connection prior to using oxy plant (eg soapy water test or pressure | | | |
|test on the equipment where working pressure is dropping | | | |
|adjusts working pressure | | | |
|turns off cylinders | | | |
|monitors pressure readings over a period of time | | | |
|Discusses volatile gas: | | | |
|treats gas cylinders with respect | | | |
|ensures gas cylinders do not become overheated | | | |
|uses and stores gas cylinders correctly (upright position) | | | |
|Discusses combustion: | | | |
|recognises risks created by an oxygen enriched environment where combustion | | | |
|may readily occur | | | |
|Question 69 | | | |
|Discusses impact of coatings eg galvanising, zinc or alloy material as well as| | | |
|colour bond coatings | | | |
|Understands that melting or mixing of the coating removes the qualities and | | | |
|can at times give off harmful gaseous material | | | |
|Discusses alternatives eg. braze welding or brazing where less heat is | | | |
|involved and the coating or quality of the parent material is not affected | | | |
|RECORD OF CONVERSATION |
|WRRI5A Maintain and order stock |
CANDIDATE’S NAME: ASSESSOR’S NAME: DATE:
Question 70: Describe the procedures you have used to receive and maintain stock levels.
Question 71: What is the process you follow to carry out a stocktake and reconcile losses.
Question 72: Discuss the steps you have used for processing and following up orders.
|KEY POINTS |INDUSTRY REQUIREMENTS (IR) |Indicate if |COMMENTS |
|(KP) |These must be evidenced in the candidate’s |response |Record other KEY POINTS (KP) and examples from conversation. |
|The candidate’s response should evidence the following |response |addresses KP |Identify whether a practical assessment is warranted |
| | |and IR | |
|Question 70 |Work safety practices | | |
| |Australian Standards | | |
| |Standard operating procedures | | |
| |Material safety data sheets | | |
| |Work notes and plans | | |
| |Product labels | | |
| |Manufacturers’ specifications | | |
| |Waste minimisation | | |
|Delegates appropriate staff | | | |
|Describes procedures for receipt, storage and security of stock | | | |
|Describes and follows organisational procedures and completes workplace | | | |
|documentation | | | |
|Inspects stock for quality and quantity | | | |
|Acts on variations to quality and quantity | | | |
|Receives, handles, stores goods received | | | |
|Discusses monitoring and maintaining stock levels | | | |
|Discusses monitoring stock reorder cycles | | | |
|Informs team members of stock recording | | | |
|Records stock movement and discrepancies | | | |
|indentifies fast and slow moving items | | | |
|Question 71 | | | |
|Explains stocktake procedures to staff | | | |
|Plans and organises staff for a stocktake | | | |
|Allocates tasks and give clear directions to staff | | | |
|Makes effective use of staff | | | |
|Records data accurately including discrepancies | | | |
|identifies stock losses and potential future losses | | | |
|Identifies avoidable losses | | | |
|Implements recommended solutions | | | |
|Question 72 | | | |
|Raises orders | | | |
|Accurately maintains ordering / recording system | | | |
|Ensures sample range available | | | |
|Ensures pricing available and pricing materials | | | |
|Files negotiated purchase supply agreements for retrieval | | | |
|Monitors the delivery agreement | | | |
|Uses problem solving techniques | | | |
|Liaises with suppliers for continuity | | | |
|Distributes stock | | | |
SECTION D
Practical Tasks and
Observation Recording Sheets
You use this section to assist you in determining a candidate’s competency in those areas where they have not yet successfully demonstrated their skills, knowledge and prior experience. Therefore, candidates are not required to complete all tasks. You select tasks after considering available evidence collected through previous phases and according to context and needs of each candidate.
|PRACTICAL TASKS |
Candidates are not required to complete all tasks. The Assessor is to select tasks after considering available evidence collected through previous phases and according to the context and needs of each candidate.
|Unit of Competency |Practical Task |
|AURC270103A |Assessed across all tasks as generic components |
|Apply safe working practices | |
|AURT271781A | |
|Implement and monitor environmental regulations| |
|in the automotive mechanical industry | |
|AURC270421A | |
|Establish relations with customers | |
|AURT270278A | |
|Use and maintain workplace tools and equipment | |
|AURP201570A |Task 1 |
|Service engines and associated engine |This task requires you to complete service tasks on two (2) and four (4) stroke engines and to |
|components (outdoor power equipment) |repair cutting systems. Complete your normal steps for preparation and complete the repairs. |
|AURT202170A |Discuss with your assessor the availability of the following: |
|Inspect and service cooling systems |Domestic 4 stroke mower with rotary cutting system |
|AURT203170A |Domestic drum cutting mower |
|Service petrol fuel systems |Petrol 2 stroke engine chainsaw |
|AURP245171A |Engine with liquid cooling system |
|Service and repair faults in rotary cutting |Ride on mower fitted with a multi spindle cutter deck |
|systems |You will be required to demonstrate how you: |
|AURP245271A |1. Conduct a performance test of the equipment |
|Service and repair faults in drum cutting |2. Inspect for wear/damage |
|systems |3. Complete service and/or repair tasks |
|AURP245371A |4. Replace worn/used maintenance components |
|Service and repair chainsaw cutting systems |5. Make adjustments |
| |6. Check operation |
|AURE218676A |Task 2 |
|Test, service and charge batteries |This task requires you to repair both two (2) and four (4) stroke engines and associated engine |
|AURE218708A |systems. Demonstrate how you diagnose problems to determine repair requirements. Complete your |
|Carry out repairs to single electrical circuits|normal steps for preparation and complete the repair. |
|AURE318866A |Discuss with your assessor the availability of the following: |
|Repair electrical systems |Domestic ride on mower with necessary engine and machine electrical systems |
|AURE319166A |2 stroke chainsaw |
|Repair charging systems |4 stroke, side or overhead valve, ride on mower engine |
|AURE319266A |Overhead valve engine head assembly |
|Repair starting systems |4 stroke, side valve short block and diesel engine |
|AURE320666A | |
|Repair ignition systems |You will be required to demonstrate how you: |
|AURP301566A |Clean and dismantle the assembly |
|Repair engines and associated engine components|Evaluate the component(s) for damage |
|(outdoor power equipment) |Determine a suitable method of repair |
|AURP401245A |Carry out repairs to correct the fault |
|Overhaul engines and associated engine |Re-assemble and adjust to industry standards |
|components (outdoor power equipment |Test and prepare for re-use/storage |
|AURS338103A | |
|Apply automotive parts interpretation process | |
|AURT200368A | |
|Select and use bearings, seals, gaskets, | |
|sealants and adhesives | |
|AURT303166A | |
|Repair petrol fuel systems | |
|AURT303666A | |
|Repair diesel fuel systems | |
|AURT366108A | |
|Carry out diagnostic procedures | |
|AURT306170A |Task 3 |
|Inspect, service and/or repair clutch |This task requires you to repair the power train that links the engine to the drive wheels and |
|assemblies and associated operating system |the steering system of a ride on mower. Complete your normal steps for preparation and complete |
|components |the repair. Discuss with your assessor the availability of the following equipment: |
|AURT306666A |Domestic ride on mower fitted with a clutch drive, manual and hydrostatic transmissions, and a |
|Repair transmissions (manual) |mechanical steering system |
|AURT308166A |Manual and Hydrostatic Transmission assemblies |
|Repair transmissions (hydrostatic) |Final drive assemblies |
|AURT312666A |Driveline components |
|Repair final drive assemblies |Workshop and special tools to carry out tests and repairs applicable to these competencies |
|AURT313166A |You will be required to demonstrate how you: |
|Repair final drive (driveline) |Clean and dismantle the assembly |
|AURT315166A |Evaluate the component for damage |
|Repair steering systems |Determine the correct method of repair |
| |Carry out repairs to correct the fault |
| |Re-assemble and adjust to industry standards |
| |Test and prepare for re-use/storage |
|AURP322776A |Task 4 |
|Test and service 240V portable generators |This task requires you to test and service a 240V portable generator. Complete your normal |
| |steps for preparation and complete the repair. Discuss with your assessor the availability of |
| |the following equipment: |
| |Portable 240V generator set |
| |Suitable load appliances |
| | |
| |You will be required to demonstrate how you: |
| |Determine generator capacity |
| |Carry out a load test to monitor generator performance |
| |Make authorized generator adjustments |
|AURV281108A |Task 5 |
|Carry out manual metal arc welding procedures |This task requires you to perform a weld using both manual metal arc and oxy acetylene welding |
|MEM05004C |in your workplace or simulated environment. Source a weld procedure specification from your |
|Perform routine oxy acetylene welding |workplace and complete fusion lap, fillet and butt joints in mild steel. Complete your normal |
| |steps for preparation and then complete the welding processes. |
|WRR15A |Task 6 |
|Maintain and order stock |This task requires you to complete an incoming stock order and an outgoing stock order in your |
| |workplace or simulated environment. Ensure that all documentation and appropriate checks are |
| |completed. You will be required to demonstrate how you: |
| |Monitor stock levels |
| |Order, receive and store stock |
| |Carry out a stock take to identify stock levels |
| |Reconcile stock losses |
|AURE321171A |Task 7 |
|Service and repair electronic spark ignition |This task requires you to service and repair an engine fitted with an electronically controlled |
|engine management systems |fuel injection system, such as a ride on mower or similar machine. You will be required to |
| |demonstrate how you: |
| |Run, test and identify system faults |
| |Evaluate components for damage |
| |Determine the correct method of repair |
| |Carry out repairs to correct the fault |
| |Re-assemble and adjust to industry standards |
| |Test and prepare for re-use/storage |
|AURP347666A |Task 8 |
|Repair pumping systems |This task requires you to repair either a centrifugal pump or a high pressure water pump. |
| |Discuss with your assessor the availability of the following equipment: |
| |Centrifugal pump powered by a electric motor or I/C engine |
| |High pressure water pump powered by a electric motor or I/C engine |
| |You will be required to demonstrate how you: |
| |Run, test and identify faults |
| |Clean and dismantle the assembly |
| |Evaluate components for damage |
| |Determine the correct method of repair |
| |Carry out repairs to correct the fault |
| |Re-assemble and adjust to industry standards |
| |Test and prepare for re-use/storage |
|AURT409166A |Task 9 |
|Repair hydraulic systems |Repair a hydraulic system of small mobile industrial machine powered by hydraulics. You will be|
| |required to demonstrate how you: |
| |Run, test and identify system faults |
| |Clean and dismantle the assembly |
| |Evaluate components for damage |
| |Determine the correct method of repair |
| |Carry out repairs to correct the fault |
| |Re-assemble and adjust to industry standards |
| |Test and prepare for re-use/storage |
|OBSERVATION RECORDING SHEET |
|Practical Tasks |
CANDIDATE’S NAME: SIGNATURE: DATE:
ASSESSOR’S NAME: SIGNATURE: DATE:
LOCATION:
NB: The skills listed below must be verified by a competent assessor through observed demonstration either in the candidate’s workplace as part of the candidate’s normal work duty OR as part of a practical assessment/demonstration set by the assessor.
|Unit and element |Task No. |Observable behaviours in task |Industry requirements |Assessor’s comments |Indicate if |Date assessed |
|covered in task | | | | |behaviour | |
| | | | | |observed | |
|AURP201570A |1 |Conducts an operational test |PPE | | | |
|Service engines (OPE) | |Prepares work area, appropriate tools and equipment |OH&S legislation, regulations, | | | |
|AURT202170A | |Identifies faults in engine/cooling/fuel systems |codes of practice | | | |
|Inspect and service | |Accesses and follows manufacturers service schedule |MSDS | | | |
|cooling systems | |Services Engine: |Dangerous goods and | | | |
|AURT203170A | |Uses correct lubricants (according to application) |substances/chemicals | | | |
|Service petrol fuel | |Inspects fluid quality - colour/contamination |Australian Standards | | | |
|systems | |Inspects fuel quality |Work within timeframes | | | |
|AURP245171A | |Inspects/replaces oil filter |Effective communication | | | |
|Service and repair | |Inspects/replaces spark plug |Waste minimisation | | | |
|rotary cutting systems | |Inspects manual starter |Environmental considerations | | | |
|AURP245271A | |Services cooling system: |Power equipment terminology | | | |
|Service and repair drum| |Uses correct coolants |Manual handling | | | |
|cutting systems | |Inspects cooling system components, radiator, pressure cap, water pump |Workplace evacuation/ injury | | | |
|AURP245371A | |drive belt and fan, hoses and clamps |procedures | | | |
|Service and repair | |Services Fuel system: | | | | |
|chain cutting systems | |fuel tank, cap, tap, filter and lines | | | | |
| | |governor operation | | | | |
| | |Carburettor and speed adjustments | | | | |
| | |Intake systems (air filtering) systems | | | | |
| | |Cleans / replaces filter, snorkel and filter housings | | | | |
| | |Conducts an operational test of cutting system | | | | |
| | |Identifies faults | | | | |
| | |Inspects equipment for tightness nuts/bolts/component | | | | |
| | |Prepares work area and appropriate tools and equipment | | | | |
| | |Rotary Cutting System: inspects, repairs or replaces: | | | | |
| | |blades, nuts , bolts and tension washers | | | | |
| | |blade holder | | | | |
| | |sharpens and balances bar blades | | | | |
| | |drive belts, pulleys, spindles (ride on) | | | | |
| | |Checks deck tilt and trim and deck settings | | | | |
| | |Drum Cutting System: inspects, repairs or replaces: | | | | |
| | |drum and bed knife for damage | | | | |
| | |Checks bearings | | | | |
| | |Adjusts cylinder-bed knife | | | | |
| | |Checks backlap operation | | | | |
| | |Chain Cutting Systems: | | | | |
| | |Identifies chain type/size | | | | |
| | |Sharpens file– file guide, file size, depth gauge height, and cutter | | | | |
| | |angles | | | | |
| | |Uses machine to sharpen – selects grinding wheel shape | | | | |
| | |Sets up and operates machine correctly | | | | |
| | |Service Bar – straight, rail height, groove depth, bar nose condition, | | | | |
| | |remove burrs | | | | |
| | |Break and join chain – length, tie strap size, use of rivet spinner, | | | | |
| | |free movement in joint | | | | |
| | |Carries out lubrication system service | | | | |
| | |Checks quality of oil | | | | |
| | |Cleans / replaces filter | | | | |
| | |Clears delivery hose/channel | | | | |
| | |Adjusts flow | | | | |
| | |Removes, repairs or replaces faulty/damaged/worn service components | | | | |
| | |Makes adjustments/replacements | | | | |
| | |Ensures protective guards, safety features and cowlings are in place | | | | |
| | |Conducts final inspection/test to equipment | | | | |
|AURE218676A |2 |Conducts operational testing |OH&S legislation, requirements and| | | |
|Test, service and | |Prepares work area, appropriate tools and equipment |work safety practices | | | |
|charge batteries | |Identifies faults |Australian Standards | | | |
|AURE218708A | |Accesses and follows manufacturers repair procedures/specifications |Job cards | | | |
|Carry out repairs to | |Tests and services batteries: |Automotive terminology | | | |
|single electrical | |Checks electrolyte levels, terminal connections and leads |Workplace documentation | | | |
|circuits | |uses voltmeter and load tester correctly and accurately |Effective communication | | | |
|AURE318866A | |Demonstrates jump start procedure |Operation of equipment in | | | |
|Repair Electrical | |connects/disconnects leads in correct sequence and polarity |accordance with manufacturer’s | | | |
|Systems | |Carries out charging procedure correctly |instructions | | | |
|AURE319166A | |Disposes of batteries/acid appropriately |Works within timeframes | | | |
|Repair charging systems| |Repairs Singles electrical Circuits: |Good housekeeping | | | |
|AURE319266A | |Determines circuit faults |National Environmental Protection | | | |
|Repair starting systems| |Interprets an electrical circuit correctly |Measure for Diesel Vehicles | | | |
|AURE320666A | |Measures electrical units with a multimeter |(Guidelines) | | | |
|Repair ignition systems| |Uses multimeter to isolate electrical fault (amps, ohms and volts) | | | | |
|AURT301166A | |Uses a test light to isolate electrical fault | | | | |
|Repair engines and | |Repairs wiring faults using solder and/or crimp connections | | | | |
|associated engine | |Selects the correct wire size and terminal for task | | | | |
|components | |Repairs Electrical Systems: | | | | |
|AURT200368A | |Interprets electrical circuit diagram correctly | | | | |
|Select and use | |Identifies electrical circuit components | | | | |
|bearings, seals, | |Tests circuit performance | | | | |
|gaskets, sealants and | |Isolates faulty component – relay, ignition switch, safety switch, fuel| | | | |
|adhesives | |solenoid, oil level switch, electric clutch | | | | |
|AURP401245A | |Repairs / replaces faulty component | | | | |
|Overhaul engines and | |Retests circuit operation | | | | |
|associated engine | |Repairs Charging Systems: | | | | |
|components (outdoor | |Tests charging system output (AC/DC volts, DC Amps) | | | | |
|power equipment) | |Tests for and identifies faulty component ( stator, rectifier) | | | | |
|AURS338103A | |Repairs / replaces charging components | | | | |
|Apply automotive parts | |Retests system operation | | | | |
|interpretation process | |Repairs Starting Systems: | | | | |
|AURT303166A | |Tests starting system performance. | | | | |
|Repair petrol fuel | |Tests and identifies faulty system component (starter motor, key | | | | |
|systems | |switch, solenoid ) | | | | |
|AURT303666A | |Tests starter motor components ( armature, brushes, commutator, field | | | | |
|Repair diesel fuel | |magnets ) | | | | |
|systems | |Repairs / replaces starting system components | | | | |
|AURT366108A | |Retests system operation | | | | |
|Carry out diagnostic | |Repairs Ignition Systems: | | | | |
|procedures | |Tests ignition system performance. | | | | |
| | |Tests and identifies faulty system components (modules, coils, stop | | | | |
| | |switch, spark plug ) | | | | |
| | |Repairs / replaces ignition system components | | | | |
| | |Carries out component adjustments (Air gap and timing) | | | | |
| | |Retests system operation | | | | |
| | |Repairs Engines: | | | | |
| | |Runs engine to operating temperature | | | | |
| | |Checks for leaks, noises, pressures | | | | |
| | |Uses appropriate diagnostic tools to check cylinder leakage, | | | | |
| | |compression gauge, oil pressure, crankcase vacuum gauge | | | | |
| | |Tests and identifies faulty component | | | | |
| | |Removes/replaces damaged/worn part | | | | |
| | |Uses special tools correctly eg ring compressor, seal protectors, | | | | |
| | |torque wrench | | | | |
| | |Retests engine operation | | | | |
| | |Bearings, Seals and Gaskets: | | | | |
| | |Removes / installs seals | | | | |
| | |Selects suitable sealant / gasket material | | | | |
| | |Uses sealant as per manufacturer’s instructions | | | | |
| | |Removes / installs bearings | | | | |
| | |Inspects bearing elements | | | | |
| | |Carries out lubrication | | | | |
| | |Adjusts as required | | | | |
| | | | | | | |
| | |Overhaul Engines: | | | | |
| | |Dismantles engine in a methodical manner | | | | |
| | |Inspects all engine components | | | | |
| | |Restores valve faces | | | | |
| | |Replaces/restores valve guides and seats | | | | |
| | |Replaces main bearing bushings | | | | |
| | |Hones cylinder bores using appropriate techniques and machinery | | | | |
| | |Re-assembles engine correctly | | | | |
| | |Completes pre operational tests ie oil pressure, spark, fuel settings | | | | |
| | |Automotive Parts Interpretation: | | | | |
| | |Determines equipment model | | | | |
| | |Identifies component requirements | | | | |
| | |Obtains manufacturer’s parts lists | | | | |
| | |Uses paper and electronic parts list systems | | | | |
| | |Interprets parts assembly drawings correctly | | | | |
| | |Identifies required components | | | | |
| | |Uses suppliers ordering procedure | | | | |
| | |Supplies correct component | | | | |
| | |Petrol Fuel Systems: | | | | |
| | |Runs engine through all operating conditions ie cold start, idle, | | | | |
| | |acceleration top no load speed | | | | |
| | |Uses test equipment correctly ie tachometer, pressure/vacuum gauge | | | | |
| | |Isolates fuel/governor system fault | | | | |
| | |Removes/replaces damaged/worn part | | | | |
| | |Manages petrol fire hazard | | | | |
| | |Dismantles carburettor in a methodical manner | | | | |
| | |Inspects and cleans parts/galleries | | | | |
| | |Makes static adjustments | | | | |
| | |Assembles carburettor correctly | | | | |
| | |Start, run and make final adjustments | | | | |
| | |Diesel Fuel Systems: | | | | |
| | |Runs engine through all operating conditions ie cold start, idle, | | | | |
| | |acceleration top no load speed | | | | |
| | |Isolates fuel system fault | | | | |
| | |Tests fuel system components ie injector, fuel pump, filter | | | | |
| | |Removes/replaces damaged/worn part | | | | |
| | |Makes static adjustments ( injector spill timing ) | | | | |
| | |Bleeds fuel system | | | | |
| | |Balances test cylinders | | | | |
| | |Starts, runs and makes final adjustments | | | | |
| | |Diagnostic Procedures: | | | | |
| | |Explains system operation | | | | |
| | |Explains system component function | | | | |
| | |Determines probable/improbable causes | | | | |
| | |Performs tests using appropriate equipment and techniques | | | | |
| | |Correctly identifies system fault | | | | |
| | |Correctly identifies faulty component | | | | |
|AURT306170A |3 |Conducts operational test |OH&S legislation, requirements and| | | |
|Inspect, Service and | |Prepares work area, tools and equipment |work safety practices | | | |
|/or repair clutch | |Correctly identifies faults in drive/equipment/ systems |Australian Standards | | | |
|assemblies and | |Obtains and follows manufacturers repair procedures/specifications |Job cards | | | |
|associated components | |Clutches: |Automotive terminology | | | |
|AURT306666A | |Test system performance (activating system -linkages/ cable, hydraulic |Workplace documentation | | | |
|Repair transmissions | |or electrical ) |Effective communication | | | |
|(manual) | |Identify worn/damaged component |Operation of equipment in | | | |
|AURT308166A | |Replace new component |accordance with manufacturer’s | | | |
|Repair transmissions | |Operating system adjusted |instructions | | | |
|(hydrostatic) | |Test operation/drive – make final adjustment |Works within timeframes | | | |
|AURT312666A | |Manual Transmissions: |Good housekeeping | | | |
|Repair final drive | |Conducts visual/aural inspection to identify fault | | | | |
|assemblies | |Checks for leaks/lubricants | | | | |
|AURT313166A | |Removes and dismantles correctly | | | | |
|Repair final drives | |Inspects and identifies wear/damaged components | | | | |
|(driveline) | |Replaces damaged components | | | | |
|AURT315166A | |Assemble using manufacturers specifications (End float and bearing| | | | |
|Repair steering systems| |preload) | | | | |
| | |Conducts drive test | | | | |
| | |Re-checks and makes final adjustments | | | | |
| | |Hydrostatic Transmissions: | | | | |
| | |Conducts visual/aural inspection to identify fault | | | | |
| | |Checks for leaks/lubricants | | | | |
| | |Removes and dismantles correctly | | | | |
| | |Inspects and identifies wear/damaged components | | | | |
| | |Replaces damaged parts | | | | |
| | |Adjusts control levers | | | | |
| | |Conducts drive test | | | | |
| | |Re-checks and makes final adjustments | | | | |
| | |Final Drives: | | | | |
| | |Conducts operational test | | | | |
| | |Dismantles final drive assembly | | | | |
| | |Identifies worn/damaged components | | | | |
| | |Replaces component parts | | | | |
| | |Reassembles and adjusts assembly | | | | |
| | |Conducts drive test | | | | |
| | |Rechecks and makes final adjustments | | | | |
| | |Final Drives (Driveline): | | | | |
| | |Conducts operational test | | | | |
| | |Removes and dismantles drive assembly | | | | |
| | |Identifies worn/damaged components | | | | |
| | |Replaces parts as necessary ie universals, boots, c/v joints | | | | |
| | |Reassembles and adjusts as necessary | | | | |
| | |Conducts drive test | | | | |
| | |Re-checks and makes final adjustments | | | | |
| | |Steering Systems: | | | | |
| | |Conducts visual inspection and operational test | | | | |
| | |Dismantles assembly | | | | |
| | |Identifies worn/damaged components | | | | |
| | |Replaces components ( bushes, steering quadrants, linkages, pivot | | | | |
| | |points, ball joints ) | | | | |
| | |Reassembles and adjusts as necessary | | | | |
| | |Conducts drive test | | | | |
| | |Re-checks and makes final adjustments | | | | |
|AURP322776A |4 |Conducts visual inspection |PPE | | | |
|Test and Service 240V | |Determines generator capacity correctly |Electrical safety regulations | | | |
|portable generators | |Observes electrical safety requirements |Electrical safety codes of | | | |
| | |Determine suitable load requirement |practice | | | |
| | |Runs generator and conducts load test |OH&S legislation, regulations, | | | |
| | |Makes authorized adjustments ( speed / hertz ) |codes of practice | | | |
| | |Uses appropriate methodology to use or store equipment |MSDS | | | |
| | | |Australian Standards | | | |
| | | |Manufacturer/ component supplier | | | |
| | | |specifications | | | |
| | | |Waste minimisation | | | |
| | | |Environmental considerations | | | |
| | | |Manual handling | | | |
| | | |Workplace evacuation/ injury | | | |
| | | |procedures | | | |
| | | |Standard operating procedures | | | |
| | | |Works within timeframes | | | |
| | | |Effective communication | | | |
|AURV281108A |5 |Gas Welding: |PPE OH&S legislation, regulations,| | | |
|Carry out manual metal | |Clears work area of all combustible materials |codes of practice | | | |
|welding procedures | |Selects appropriate consumables, filler rods, fluxes and equipment |MSDS | | | |
|MEM05004C | |Ensures area is well ventilated |Dangerous goods and | | | |
| | |Demonstrates safe tool/material handling and storage techniques |substances/chemicals | | | |
|Perform routine oxy | |Prepare/sets up welding equipment |Australian Standards | | | |
|acetylene welding | |Prepares and cleans surfaces to be welded |Manufacturer/ component supplier | | | |
| | |Properly positions metal for welding |specifications | | | |
| | |Protects weld from contamination |Waste minimisation | | | |
| | |Performs safe welding techniques |Environmental considerations | | | |
| | |Identifies defects and out of position welds |Manual handling | | | |
| | |Performs maintenance on welding equipment |Workplace evacuation/ injury | | | |
| | | |procedures | | | |
| | |Electric Arc welding: |Standard operating procedures | | | |
| | |Clears work area of all combustible materials |Works within timeframes | | | |
| | |Selects appropriate consumables, electrodes and equipment |Effective communication | | | |
| | |Ensures area is well ventilated | | | | |
| | |Demonstrates safe tool/material handling and storage techniques | | | | |
| | |Prepare/sets up welding equipment | | | | |
| | |Selects and positions the appropriate electrode, cable connections, | | | | |
| | |current, polarity and amperage settings | | | | |
| | |Prepares and cleans surfaces to be welded | | | | |
| | |Properly positions metal for welding | | | | |
| | |Protects weld from contamination | | | | |
| | |Performs safe welding techniques | | | | |
| | |Identifies defects and out of position welds | | | | |
| | |Inspects weld joints for cracking, overheating and surface hardness | | | | |
| | |Uses appropriate techniques to maintain welding equipment | | | | |
|WRR15A |6 |Identifies and sources appropriate documents such as purchase orders, |Standard operating procedures | | | |
|Maintain and order | |internal transfers, despatch orders |OH&S legislation, requirements and| | | |
|stock | |Inspects goods for quantity and quality on receipt |work safety practices | | | |
| | |Unpacks/packs stock in accordance with OHS practices and using correct |Australian Standards | | | |
| | |techniques. |Automotive terminology | | | |
| | |Compares actual stock received/despatched with purchase order/despatch |Workplace documentation | | | |
| | |order and identifies/rectifies discrepancies. |Effective communication | | | |
| | |Follows up with supplier if variations to quantity or quality of goods |Works within timeframes | | | |
| | |are identified |Good housekeeping | | | |
| | |Stores goods received appropriately using stock rotation and maintains | | | | |
| | |clean and orderly receiving bay. | | | | |
| | |Updates stock records appropriately and re-orders where appropriate | | | | |
| | |Informs team members of responsibilities in regard to recording stock | | | | |
| | |Records stock discrepancies | | | | |
| | |Identifies fast/slow selling items and reports to appropriate person | | | | |
| | |Understands and explains policies and procedures in regard to | | | | |
| | |stocktaking and cyclical counts to staff to ensure clarity of | | | | |
| | |performance | | | | |
| | |Rosters staff for stocktake | | | | |
| | |Keeps accurate records on stocktake data | | | | |
| | |Identifies losses and establishes reasons for losses | | | | |
| | |Suggests solutions with regard to losses | | | | |
| | |Raises orders for stock | | | | |
| | |Ensures availability of sample range | | | | |
| | |Orders pricing materials | | | | |
| | |Distributes stock | | | | |
| | |Liaises with buyers, store/departments, warehouse and suppliers to | | | | |
| | |ensure continuity of supply | | | | |
| | |Records purchase and supply agreements and files | | | | |
|AURE321171A |7 |Conducts performance test |OH&S legislation, requirements and| | | |
|Service and repair | |Inspects associated systems ( ignition system, ECU’s, fuel system ) |work safety practices | | | |
|electronic spark | |Interprets fault codes correctly |Australian Standards | | | |
|ignition management | |Completes calibration procedure correctly |Job cards | | | |
|systems | |Identifies damaged/worn component |Automotive terminology | | | |
| | |Removes/replaces components |Workplace documentation | | | |
| | |Tests and makes final adjustments |Effective communication | | | |
| | | |Operation of equipment in | | | |
| | | |accordance with manufacturer’s | | | |
| | | |instructions | | | |
| | | |Works within timeframes | | | |
| | | |Good housekeeping | | | |
|AURP347666A |8 |Conducts visual inspection |OH&S legislation, requirements and| | | |
|Repair pumping systems | |Dismantles pump assembly using appropriate methodology |work safety practices | | | |
| | |Identifies worn/damaged components ( impellor, volute, wear plate, |Australian Standards | | | |
| | |mechanical seal ) |Job cards | | | |
| | |Replaces components |Automotive terminology | | | |
| | |Reassembles and adjusts as necessary |Workplace documentation | | | |
| | |Conducts performance test |Effective communication | | | |
| | |Rechecks and makes final adjustments |Operation of equipment in | | | |
| | | |accordance with manufacturer’s | | | |
| | | |instructions | | | |
| | | |Works within timeframes | | | |
| | | |Good housekeeping | | | |
|AURT409166A |9 |Conducts visual inspection |OH&S legislation, requirements and| | | |
|Repair hydraulic | |Determines system/component fault correctly |work safety practices | | | |
|systems | |Correctly uses test equipment ie pressure/flow gauges |Australian Standards | | | |
| | |Correctly identifies worn/damaged components |Job cards | | | |
| | |Replaces components |Automotive terminology | | | |
| | |Carries out system service using appropriate techniques |Workplace documentation | | | |
| | |Makes appropriate adjustments |Effective communication | | | |
| | |Conducts performance test |Operation of equipment in | | | |
| | |Rechecks and make final adjustments |accordance with manufacturer’s | | | |
| | | |instructions | | | |
| | | |Works within timeframes | | | |
| | | |Good housekeeping | | | |
SECTION E
Resources for Practical Tasks
You use this section to access any resources required by the candidate to undertake the practical task/s or scenario/s. They are suggested resources only. You may wish to modify or use other resources for the assessment tasks.
SECTION F
Third Party Verification
The preferred approach in gaining third party validation is to take the forms in this section to the candidate’s previous employers or referees to gain confirmation of the candidate’s skills against the required competencies. This would be done during a conversation or interview with these people.
It may be beneficial to make contact with the employers/referees early in the recognition process to make appointments, particularly if you have to travel some distance to visit them. This may be done on the same day as a practical assessment in the workplace if appropriate.
It is recommended that verification be obtained from one or two referees who can confirm the candidate’s industry skills in context over time.
REFEREE TESTIMONIAL
(Date)
To whom it may concern,
RE: skills in/as
(insert candidate name) (insert industry/job title)
I certify that the above named person has:
worked at for a period of years
regularly undertaken the following activities within the workplace since commencing employment with this organisation:
( Initial those skills/ competencies (below) that the candidate has or can successfully perform in the workplace
← Maintains a safe workplace for staff, customers and others
← Services / repairs outdoor power equipment or their components, following environmental regulations
← Diagnoses component/equipment faults from different symptoms and nominates repair actions.
← Assists with customer enquiries and identifies uncommon parts based on customer information and through use of catalogues
← Services, removes, replaces and charges automotive batteries
← Tests electrical circuits and carries out repairs, including replacement of fuses, bulbs and terminals, wiring
← Carries out repairs to outdoor power equipment electrical systems, including accessories, lighting, auxiliary/safety circuits, electric clutches.
← Tests and repairs starting and charging systems
← Repairs Kettering and magneto ignition systems
← Services/repairs electronic spark ignition engine management systems
← Services, repairs and overhauls outdoor power equipment engines and engine components
← Services and repairs faults in rotary cutting systems, including removal, repair/replacement, fitting and adjustment of components
← Rectifies faults in drum cutting systems, including removal, repair/replacement, fitting and adjustment of components
← Services and repairs cutting systems fitted to chainsaws
← Carries out load testing and servicing of portable power generators rated at 240V output
← Tests and repairs centrifugal and positive displacement water pumps
← Selects and uses bearings, seals, gaskets, sealants and adhesives relevant to the outdoor power equipment industry
← Inspects and services air and liquid cooling systems in outdoor power equipment
← Services mechanical and electric petrol fuel system/components in outdoor power equipment
← Uses and maintains workplace tools and equipment following workplace procedures
← Repairs mechanical and electric carburettor petrol fuel systems/components
← Repairs, removes and replaces components of diesel fuel systems
← Services and repairs clutch assemblies
← Removes, repairs and replaces manual transmissions in outdoor power equipment
← Repairs, removes and replaces hydrostatic transmissions in outdoor power equipment
← Repairs final drive assemblies, drive belts, chains and drive shafts
← Repairs steering systems and associated components
← Tests and repairs hydraulic systems
← Performs manual metal arc welding
← Performs oxy acetylene welding
← Maintains and orders stock
If you would like any further information or would like to discuss any of the above, I can be contacted on
Yours sincerely
Signature
Print Name and Position
SECTION G
Assessment Tables
You use these tables as a reference tool to see at a glance which units/elements of competency are within the qualification.
Question numbers refer to those found in SECTION C of this kit.
Practical assessment/scenarios numbers refer to those found in SECTION D of this kit.
It is important to note that this section is used for validation purposes only. Any mapping should be done after questions and tasks have been selected.
|Elements |Performance Criteria |Questions |Practical Tasks |
|AURC270103A Apply safe working practices |
|1. Apply basic safety procedures |1.1 Procedures to achieve a safe working environment are followed and maintained in line with OH&S regulations and requirements and according to|1 |GC |
| |worksite policy | | |
| |1.2 All unsafe situations are recognised and reported according to worksite policy |1 |GC |
| |1.3 All breakdowns in relation to machinery and equipment are reported to supervisor or nominated persons |1 |GC |
| |1.4 Fire and safety hazards are identified and precautions are taken or reported according to worksite policy and procedures |1 |GC |
| |1.5 Dangerous goods and substances are identified, handled and stored according to worksite policy and procedures and OH&S requirements |1 |GC |
| |1.6 Worksite policy regarding manual handling practice is followed | | |
| |1.7 Participation in consultative arrangements established by company for OH&S is exercised |1 |GC |
| | |1 |GC |
|2. Apply emergency procedures |2.1 Worksite policies and procedures regarding illness or accidents are identified and applied |2, 3 |GC |
| |2.2 Safety alarms are identified |2, 3 |GC |
| |2.3 Qualified persons are contacted in the event of accident or sickness of customers or staff and accident details are documented according to | | |
| |worksite accident/ injury procedures |2, 3 |GC |
| |2.4 Worksite evacuation procedures are identified and applied |2, 3 |GC |
|AURT271781A Implement and monitor environmental regulations in the automotive mechanical industry |
|1. Implement environment |1.1 Reasons for ethical environmental practice in an automotive mechanical workplace or business are identified |4 |All |
|regulations |1.2 Environmental responsibilities of staff in an automotive mechanical workplace or business are identified |4 |All |
| |1.3 Penalties for individual breaches of legislation are identified |4 |All |
| |1.4 Waste is minimised, waste material, including sludge, solids and other wastes are sorted and stored in bins for recycling or disposal |4 |All |
| |1.5 Packaging on goods received is sorted and reused or disposed of to recycling | | |
| | |4 |All |
|2. Monitor and avoid hazards to |2.1 No waste water or contaminants are allowed to enter stormwater systems |4 |All |
|stormwater |2.2 Surface cleaning, engine degreasing and preparation is undertaken in an impervious paved area and does not contaminate stormwater |4 |All |
| |2.3 Parts and components containing environmentally hazardous material are stored under cover in a sealed and bunded or drained treatment area | | |
| |2.4 Liquid wastes are drained into storage or recycling containers |4 |All |
| |2.5 Parts washing is undertaken in an approved parts washer that does not cause contamination of stormwater or ground | | |
| |2.6 Spill kit is located and used as needed to prevent stormwater contamination |4 |All |
| |2.7 Drip trays are used under vehicles when chance of spillage or leakage is present |4 |All |
| |2.8 Spills are cleaned up immediately and workplace is kept clean to prevent unintentional stormwater pollution |4 |All |
| |2.9 Hands are cleaned over drains connected to an oil/water separator or drums for collecting liquid waste |4 |All |
| |2.10 Spills are cleaned up immediately and workplace is kept clean to prevent unintentional stormwater pollution |4 |All |
| | |4 |All |
| | |4 |All |
|3. Monitor and avoid hazards to |3.1 Vehicle exhausts and emissions are minimised and not permitted to collect in the workplace |4 |All |
|air quality |3.2 Hazards of airborne particles are monitored, minimised and contained |4 |All |
| |3.3 Hazards of gases are monitored, minimised and contained |4 |All |
| |3.4 Welding is conducting in a well-ventilated area |4 |All |
|4. Monitor and avoid noise hazards|4.1 Noise generating activities are minimised and carried out within approved operating hours |4 |All |
|AURT366108A Carry out diagnostic procedures |
|1. Prepare to diagnose faults |1.1 Information is accessed from appropriate sources |A, 6 |1 |
| |1.2 Differentiate between "symptoms" and "causes" |6 |1 |
| |1.3 Identify fault diagnosis as a process |6 |1 |
| |1.4 Familiarisation of system(s) from the area of the faults origin |6 |1 |
|2. Apply technology to isolate |2.1 Diagnosis strategy is developed that can be used to determine a fault within the component/equipment |5, 6 |1 |
|fault(s) |2.2 Meters/gauges/measuring equipment is applied to isolate fault |5, 6 |1 |
| |2.3 Identification of fault(s) are made from test results |6 |1 |
| |2.4 Findings are confirmed by an alternate route/plan |6 |1 |
| |2.5 Faults are diagnosed without causing damage to workplace property, component or equipment |6 |1 |
| |2.6 Inspections are carried out according to industry regulations/guidelines, OH&S legislation, legislation and enterprise procedures/policies |I, 6 |1 |
|3. Recommend rectification |3.1 Report of findings is completed in workplace approved format |F, 6 |1 |
|method(s) |3.2 Rectification strategy is identified |6 |1 |
| |3.3 Consequences of ignoring strategy are identified |6 |1 |
| |3.4 Any faults in conflict with roadworthiness or safe operation of component/equipment are immediately brought to the attention of the |F, 6 |1 |
| |supervisor for action | | |
|4. Component/equipment is prepared|4.1 Work schedule documentation is completed |F |1 |
|for customer use |4.2 Final inspection is made to ensure safety features are in place |I, C |1 |
| |4.3 Final inspection is made to ensure work is to workplace expectations |I, C |1 |
| |4.4 Job card is completed and delivered to appropriate persons |F |1 |
|AURC270421A Establish relations with customers |
|1. Establish contact with customer|1.1 A welcoming customer environment is maintained |8 |GC |
| |1.2 Customer is greeted warmly according to enterprise policies and procedures |8 |GC |
| |1.3 An effective service environment is created through verbal and non-verbal presentation according to enterprise policies and procedures |8 |GC |
|2. Clarify specific needs of a |2.1 Customer needs are determined through questioning and active listening |7 |GC |
|customer |2.2 Customer needs are accurately assessed against the products/services of the enterprise |7 |GC |
| |2.3 Customer details are documented clearly and accurately in required format |7 |GC |
|3. Provide information and advice |3.1 Features and benefits of products/services provided by the enterprise are described/recommended to meet customer needs |8 |GC |
| |3.2 Information to satisfy customer needs is provided |8 |GC |
| |3.3 Alternative sources of information/advice are discussed with the customer |8 |GC |
| |3.4 Alternatives are followed up |8 |GC |
|4. Follow up customer needs |4.1 Further information is dispatched to customer |8, 9 |GC |
| |4.2 Gaps in available information are identified and referred to relevant persons for action |8. 9 |GC |
|AURE218676A Test, service and charge batteries |
|1. Prepare for work |1.1 Work instructions are used to determine job requirements, including method, process and equipment |A, B, C |2 |
| |1.2 Job specifications are read and interpreted |A |2 |
| |1.3 OH&S requirements, including personal safety needs, are observed throughout the work |A, B, C |2 |
| |1.4 Equipment and tooling are identified and checked for safe and effective operation |A, B, C |2 |
| |1.5 Procedures are determined to minimise task time |A, B, C |2 |
|2. Service batteries |2.1 Information is accessed from manufacturer/component supplier specifications and correctly interpreted |10 |2 |
| |2.2 Material, components, tooling and equipment to complete work are identified, selected and prepared in accordance with site procedures |10 |2 |
| |2.3 Electrolyte levels are checked and topped up in accordance with site procedures | | |
| |2.4 Batteries and terminals are cleaned in accordance with site procedures |10 |2 |
| |2.5 Batteries are removed and replaced safely according to site procedures |10 |2 |
| | |10 |2 |
|3. Charge batteries |3.1 Information for charging is accessed from manufacturer/ component supplier specifications and correctly interpreted |10 |2 |
| |3.2 Components, tooling and equipment to complete work are identified, selected and prepared in accordance with site procedures |10 |2 |
| |3.3 Electrolyte levels are checked and topped up in accordance with site procedures |10 |2 |
| |3.4 Batteries are charged in accordance with site procedures and component manufacturer/component supplier recommendations |10 |2 |
|4. Test batteries |4.1 Information for battery testing is accessed from product and vehicle manufacturer/component supplier specifications and correctly |10 |2 |
| |interpreted | | |
| |4.2 Components, tooling and equipment are identified, selected and prepared in accordance with site procedures |10 |2 |
| |4.3 Battery tests are performed and results analysed in accordance with site procedures and product/manufacturer/component supplier |10 |2 |
| |specifications | | |
| |4.4 Battery testing procedures are carried out in accordance with legislation, industry and enterprise policies/ procedures guidelines |10 |2 |
|5. Jump-start vehicle |5.1 Information is accessed from manufacturer/component supplier specifications and correctly interpreted |11 |2 |
| |5.2 Leads are connected/disconnected in correct sequence and polarity |11 |2 |
| |5.3 All work is carried out without causing damage to component or system |11 |2 |
| |5.4 Workplace documents are completed in accordance with enterprise procedures |11 |2 |
|6. Clean up work area and maintain|6.1 Material that can be reused is collected and stored |D |GC |
|equipment |6.2 Waste and scrap is removed following workplace procedure |D |GC |
| |6.3 Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures |D, E |GC |
| |6.4 Unserviceable equipment is tagged and faults identified in accordance with workplace requirements |E, H |GC |
| |6.5 Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures |D, E |GC |
| |6.6 Tooling and equipment is maintained in accordance with workplace procedures |G, H |GC |
|AURE218708A Carry out repairs to single electrical circuits |
|1. Prepare for work |Work instructions are used to determine job requirements, including method, process and equipment |A, B, C |GC |
| |Job specifications are read and interpreted |A |GC |
| |OH&S requirements, including personal safety needs, are observed throughout the work |A, B, C |GC |
| |Equipment and tooling are identified and checked for safe and effective operation |A, B, C |GC |
| |Procedures are determined to minimise task time |A, B, C |GC |
|2. Test circuits/ components and |Correct information is accessed and interpreted from manufacturer/component supplier specifications |13 |2 |
|identify faults |Tests are carried out to determine faults using tooling and techniques |12, 13 |2 |
| |Circuits/components are tested without causing damage to component or system |12, 13 |2 |
| |Faults are identified and preferred repair action determined |12, 13 |2 |
| |Tests are carried out according to industry regulations/ guidelines, OH&S, legislation and enterprise procedures/ policies |13 |2 |
|3. Complete repairs to circuit |Correct information is accessed and interpreted from manufacturer/component supplier specifications |14 |2 |
|wiring |Repairs, component replacement and adjustments are carried out using tooling, techniques and materials |14 |2 |
| |Repairs to circuit wiring are completed without causing damage to component or system |14 |2 |
| |Repairs are carried out according to industry regulations/guidelines OH&S, statutory and enterprise procedures/policies |14 |2 |
|4. Clean up work area and maintain|Material that can be reused is collected and stored |D, E |GC |
|equipment |Waste and scrap is removed following workplace procedures |D, E |GC |
| |Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures |D, E |GC |
| |Unserviceable equipment is tagged and faults identified in accordance with workplace requirements |D, E |GC |
| |Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures |D, E |GC |
| |Tooling and equipment is maintained in accordance with workplace procedures |G, H |GC |
|AURE318866A Repair electrical systems |
|1. Prepare for work |Work instructions are used to determine job requirements, including method, process and equipment |A, B, C |GC |
| |Job specifications are read and interpreted |A |GC |
| |OH&S requirements, including personal safety needs, are observed throughout the work |A, B, C |GC |
| |Equipment and tooling are identified and checked for safe and effective operation |A, B, C |GC |
| |Procedures are determined to minimise task time |A, B, C |GC |
|2. Test systems/components and |Correct information is accessed and interpreted from manufacturer/component supplier specifications |15 |2 |
|identify faults |Tests are carried out to determine faults using tooling and techniques |15 |2 |
| |Systems/components are tested without causing damage to component or system |15 |2 |
| |Faults are identified and preferred repair action determined |15 |2 |
| |Tests are carried out according to industry regulations/guidelines, OH&S, legislation and enterprise procedures/policies |15 |2 |
|3. Repair electrical systems |Correct information is accessed and interpreted from manufacturer/component supplier specifications |16 |2 |
| |Repairs, component replacement and adjustments are carried out using tooling, techniques and materials |16 |2 |
| |Repairs to electrical systems are completed without causing damage to component or system |16 |2 |
| |Retests are carried out to ensure correct and safe electrical system operation |16 |2 |
| |Repairs and retests are carried out according to industry regulations/guidelines, OH&S, legislation and enterprise procedures/policies |16 |2 |
| |Workplace and equipment documents are completed in accordance with site requirements | | |
| | |16 |2 |
|4. Clean up work area and maintain|Material that can be reused is collected and stored |D, E |GC |
|equipment |Waste and scrap is removed following workplace procedures |D, E |GC |
| |Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures |D, E |GC |
| |Unserviceable equipment is tagged and faults identified in accordance with workplace requirements |D, E |GC |
| |Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures |D, E |GC |
| |Tooling and equipment is maintained in accordance with workplace procedures |G, H |GC |
|AURE319166A Repair charging systems |
|1. Prepare for work |Work instructions are used to determine job requirements, including method, processes and equipment |A, B, C |GC |
| |Job specifications are read and interpreted |A |GC |
| |OH&S requirements, including personal safety needs, are observed throughout the work |A, B, C |GC |
| |Equipment and tooling are identified and checked for safe and effective operation |A, B, C |GC |
| |Procedures are determined to minimise task time |A, B, C |GC |
|2. Test systems/components and |Correct information is accessed and interpreted from manufacturer/component supplier specifications |17 |2 |
|identify faults |Tests are carried out to determine faults using tooling and techniques |17 |2 |
| |Tests are completed without causing damage to component or system |17 |2 |
| |Faults are identified and preferred repair action determined |17 |2 |
| |Tests are carried out according to industry regulations/guidelines, OH&S, legislation and enterprise procedures/policies |17 |2 |
|3. Repair charging systems and/or |Correct information is accessed and interpreted from manufacturer/component supplier specifications |18 |2 |
|associated components |Repairs, component replacement and adjustments are carried out using tooling, techniques and materials |18 |2 |
| |Charging systems are repaired without causing damage to component or system |18 |2 |
| |Retests are carried out to ensure correct and safe charging system operation |18 |2 |
| |Repairs and retests are carried out according to industry regulations/guidelines, OH&S, legislation and enterprise procedures/policies |18 |2 |
| |Workplace and equipment documents are completed in accordance with site requirements | | |
| | |F |GC |
|4. Clean up work area and maintain|Material that can be reused is collected and stored |D, E |GC |
|equipment |Waste and scrap is removed following workplace procedures |D, E |GC |
| |Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures |D, E |GC |
| |Unserviceable equipment is tagged and faults identified in accordance with workplace requirements |E |GC |
| |Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures |E |GC |
| |Tooling and equipment is maintained in accordance with workplace procedures |E |GC |
|AURE319266A Repair starting systems |
|1. Prepare for work |Work instructions are used to determine job requirements, including method, processes and equipment |A, B, C |GC |
| |Job specifications are read and interpreted |A |GC |
| |OH&S requirements, including personal safety needs, are observed throughout the work |A, B, C |GC |
| |Equipment and tooling are identified and checked for safe and effective operation |A, B, C |GC |
| |Procedures are determined to minimise task time |A, B, C |GC |
|2. Test systems/ components and |Correct information is accessed and interpreted from manufacturer/component supplier specifications |19 |2 |
|identify faults |Tests are carried out to determine faults using tooling and techniques |19 |2 |
| |Tests are completed without causing damage to component or system |19 |2 |
| |Faults are identified and preferred repair action determined |19 |2 |
| |Tests are carried out according to industry regulations/guidelines, OH&S, legislation and enterprise procedures/policies |19 |2 |
|3. Repair starting systems and/or |Correct information is accessed and interpreted from manufacturer/component supplier specifications |20 |2 |
|associated components |Repairs, component replacement and adjustments are carried out using tooling, techniques and materials |20 |2 |
| |Starting systems are repaired without causing damage to component or system |20 |2 |
| |Retests are carried out to ensure correct and safe starting systems operations |20 |2 |
| |Repairs and retests are carried out according to industry regulations/guidelines, OH&S, legislation and enterprise procedures/policies |20 |2 |
| |Workplace and equipment documents are completed in accordance with site requirements | | |
| | |F |GC |
|4. Clean up work area and maintain|Material that can be reused is collected and stored |D, E |GC |
|equipment |Waste and scrap is removed following workplace procedure |D, E |GC |
| |Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures |D, E |GC |
| |Unserviceable equipment is tagged and faults identified in accordance with workplace requirements |E |GC |
| |Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures |E |GC |
| |Tooling and equipment is maintained in accordance with workplace procedures |E |GC |
|AURE320666A Repair ignition systems |
|1. Prepare for work |Work instructions are used to determine job requirements, including method, processes and equipment |A, B, C |GC |
| |Job specifications are read and interpreted |A |GC |
| |OH&S requirements, including personal safety needs, are observed throughout the work |A, B, C |GC |
| |Equipment and tooling are identified and checked for safe and effective operation |A, B, C |GC |
| |Procedures are determined to minimise task time |A, B, C |GC |
|2. Test ignition |Correct information is accessed and interpreted from manufacturer/component supplier specifications |21 |2 |
|systems/components and identify |Tests are carried out to determine faults using tooling, equipment and techniques |21 |2 |
|faults |Tests are completed without causing damage to component or system |21 |2 |
| |Faults are identified, and preferred repair action determined |21 |2 |
| |Tests are carried out according to industry regulations/guidelines, OH&S, legislation and enterprise procedures/policies |21 |2 |
|3. Repair ignition |Correct information is accessed and interpreted from manufacturer/component supplier specifications |22 |2 |
|systems/components |Repair, adjustment or component replacement is carried out using tooling, techniques and materials |22 |2 |
| |Ignition system is repaired without causing damage to component or system |22 |2 |
| |Ignition systems are tested and results are documented in accordance with enterprise policies and procedures |22 |2 |
| |Repairs and tests are carried out according to industry regulations/guidelines, OH&S, legislation for vehicle roadworthiness (including |22 |2 |
| |Australian Design Rules) and enterprise procedures/policies | | |
| |Workplace and equipment documents are completed in accordance with site requirements |F |GC |
|4. Clean up work area and maintain|Material that can be reused is collected and stored |D, E |GC |
|equipment |Waste and scrap is removed following workplace procedure |D, E |GC |
| |Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures |D, E |GC |
| |Unserviceable equipment is tagged and faults identified in accordance with workplace requirements |E |GC |
| |Operator maintenance is completed in accordance with manufacturer/component supplier specifications and site procedures |E |GC |
| |Tooling and equipment is maintained in accordance with workplace procedures |E |GC |
|AURE321171A Service and repair electronic spark ignition engine management systems |
|1. Prepare for work |Work instructions are used to determine job requirements, including method, process and equipment |A, B, C |GC |
| |Job specifications are read and interpreted |A |GC |
| |OH&S requirements, including personal safety needs, are observed throughout the work |A, B, C |GC |
| |Electronic system protection devices, processes and precautions are identified appropriate to application |G |GC |
| |Equipment and tooling are identified and checked for safe and effective operation |A, B, C |GC |
| |Procedures are determined to minimise task time |A, B, C |GC |
|2. Test control system, diagnose |Correct information is accessed and interpreted from manufacturer/component supplier specifications |23 |7 |
|faults and determine |Tests are carried out according to manufacturer/component supplier recommended procedures using tooling, equipment and techniques |23 |7 |
|service/repair requirements |Testing is completed without causing damage to component or system | | |
| |Test results are used to diagnose system/component faults |23 |7 |
| |Service/repair requirements are determined |23 |7 |
| |Testing is carried out according to industry regulations/guidelines OH&S and enterprise/procedures policies |23 |7 |
| | |23 |7 |
|3. Service/repair spark ignition |Correct information is accessed and interpreted from manufacturer/component supplier specifications |24 |7 |
|engine management systems. |Service/repair requirements are carried out according to manufacturer/component supplier recommended specifications and procedures |24 |7 |
| |Service/repair is completed without causing damage to component or system |24 |7 |
| |Electronic systems are tested and results are documented in accordance with workplace policies and procedures |24 |7 |
| |Service, repair and retesting are carried out according to industry regulations/guidelines, OH&S and enterprise/procedures policies |24 |7 |
| |Workplace and equipment documents are completed in accordance with site requirements | | |
| | |F |GC |
|4. Clean up work area and maintain|Material that can be reused is collected and stored |D, E |GC |
|equipment |Waste and scrap are removed following workplace procedures |D, E |GC |
| |Equipment and work area are cleaned and inspected for serviceable conditions in accordance with workplace procedures |D, E |GC |
| |Unserviceable equipment are tagged and faults identified in accordance with workplace procedures |E |GC |
| |Operator maintenance is completed in accordance with manufacturer/component supplier specifications and workplace procedures |E |GC |
| |Tooling is maintained in accordance with workplace procedures |E |GC |
|AURP201570A Service engines and associated engine components (outdoor power equipment) |
|1. Prepare to service two and four|OH&S requirements, including, State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
|stroke engines |Procedures and information are identified and sourced | | |
| |Technical and tool requirements for servicing and repair are identified and support equipment is identified and prepared |A, B, C |GC |
| | |A, B, C |GC |
|2. Service engines and engine |Work to be carried out is identified and agreed to |25 |GC |
|components |Information is accessed and interpreted from workshop manuals or service guides |25 |1 |
| |Methods for the conduct of service are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |25 |1 |
| |Engines and/or components are serviced within workplace guidelines and procedures | | |
| |Lubricants are accessed and applied to engines |25 |1 |
| |Engines are started and run up to operating temperature and checked for leaks, abnormal noises and pressures where applicable |25 |1 |
| |Workplace documentation is completed and dealt with relevant to service and repair outcomes |25 |1 |
| |Service operations are completed within established industry guidelines and timeframes | | |
| |Service is completed without causing damage to component or system |F |1 |
| | |F |GC |
| | |F |GC |
|3. Prepare engines for delivery to|Repair work carried out is documented and delivered to appropriate persons |F |GC |
|customer |Final inspection is made to ensure protective guards, cowlings and safety features are in place |D, G |GC |
| |Engines are cleaned to workplace expectations |I |GC |
|AURP245171A Service and repair faults in rotary cutting systems |
|1. Prepare to undertake service |OH&S requirements, including, State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
|and repair functions |Procedures and information such as workshop manuals and specifications, and tooling are sourced | | |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or calibration requirements for service and repair are sourced and support equipment is identified and prepared |A, B, C |GC |
| | |A, B, C |GC |
|2. Determine service and repair |Customer requirements and equipment specifications are checked, following workplace procedures |F |GC |
|requirements |Rotary cutting system is tested, faults are identified through workplace procedures and documented |C |1 |
|3. Obtain authorisation to proceed|Service and repair procedure is planned, costed and discussed with customer |F |GC |
|with service and repair |Implications of repair, including, technical and regulatory requirements and replacement parts needed are explained to the customer |F |GC |
| |Customer authorisation to proceed with service and repair is obtained | | |
| | |F |GC |
|4. Remove components, rectify |Tooling and equipment are selected to meet job requirements and checked to ensure they are in good working order |26 |1 |
|faults and fit components |Components are removed for repair procedure |26 |1 |
| |Availability of replacement parts and facilities is determined |26 |1 |
| |Unusable components are discarded and reusable and repairable components are retained, following workplace procedures |26 |1 |
| |Service and repair procedures are followed and work checked at designated points to determine serviceability of sub-assemblies and conformity to|26 |1 |
| |specifications | | |
| |Reusable, repaired and replacement parts are fitted in accordance with manufacturer/component supplier specifications and workplace procedures |26 |1 |
|5. Check rotary cutting system for|Rotary cutting system is operated through full operating range |27 |1 |
|normal operation |Operation is checked against equipment specifications and customer requirements |27 |1 |
| |Adjustments, fluid levels and alignments are checked |27 |1 |
| |Workplace records are updated, including, customer’s file, accounts, follow-up notices and warranty information |F |GC |
|6. Return rotary cutting system to|Customer report is provided including, information on repairs and replacements |F |GC |
|customer service |Follow-up adjustments, use and care of equipment and warranty requirements are explained to the customer |F |GC |
| |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |GC |
| |Documentation is completed and delivered to appropriate persons |F |GC |
|AURP245271A Service and repair faults in drum cutting systems |
|1. Prepare to undertake service |OH&S requirements, including, State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
|and repair functions |Procedures and information such as workshop manuals and specifications, and tooling are sourced | |GC |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or calibration requirements for service and repair are sourced and support equipment is identified and prepared |A, B, C |GC |
| | |A, B, C | |
|2. Determine repair requirements |Customer requirements and equipment specifications are checked, following workplace procedures |F |GC |
| |Drum cutting system is tested, faults are identified and workplace and manufacturer/component supplier procedures and tests and results are |I |1 |
| |documented |F |GC |
| |Service and repair procedure is planned, costed and discussed with the customer | | |
|3. Remove components, rectify |Tooling and equipment are selected to meet job requirements and checked to ensure they are in good working order |28 |GC |
|faults and fit components |Components are removed for repair procedure |28 |1 |
| |Availability of replacement parts, qualified repair staff or sub-contractors and facilities are determined |28 |1 |
| |Unusable components are discarded and reusable and repairable components are retained, following workplace procedures |28 |1 |
| |Service and repair procedure is followed and work checked at designated points to determine serviceability of sub-assemblies and conformity to |28 |1 |
| |specifications | | |
| |Reusable, repaired and replacement parts are fitted in accordance with service and repair procedures |28 |1 |
|4. Check drum cutting system for |Drum cutting system is operated through full operating range |29 |1 |
|normal operation |Operation is checked against equipment specifications and customer requirements |29 |1 |
| |Adjustments, fluid levels and alignments are checked |29 |1 |
| |Workplace records are updated, including, customer’s file, accounts, follow-up notices and warranty information |F |GC |
|5. Return drum cutting system to |Customer report is provided including, information on repairs and replacements |F |GC |
|customer service |Follow-up adjustments, use and care of equipment and warranty requirements are explained to the customer |I |1 |
| |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |1 |
| |Job card is completed and delivered to appropriate persons |F |GC |
|AURP245371A Service and repair chainsaw cutting systems |
|1. Prepare to undertake service |OH&S requirements, including, State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
|and repair functions |Procedures and information such as workshop manuals and specifications, and tooling are sourced |A, B, C |GC |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or calibration requirements for service and repair are sourced and support equipment is identified and prepared |A, B, C |GC |
|2. Determine service and repair |Job requirements are checked for type of service and/or repair |F |GC |
|requirements for the chainsaw |Chain and guide bar are removed and inspected for wear and damage |30 |1 |
|cutting system |Wear and damage are assessed to workplace requirements |30 |1 |
|3. Obtain authorisation to proceed|Service and repair procedure is planned, costed and discussed with the customer |F |GC |
|with service and repair |Implications of repair, including, technical and regulatory requirements and replacement parts needed are explained to the customer |F |GC |
| |Customer authorisation to proceed with service and repair is obtained | | |
| | |F |GC |
|4. Service and repair chainsaw |The equipment manufacturer/component supplier service specifications and recommendations are accessed and checked |31 |1 |
|cutting system |Persons/sub-contractors to assist in service procedure are identified |31 |1 |
| |Service and repair is carried out in accordance with manufacturer/component supplier specifications and customer requirements |31 |1 |
| |Components are removed and evaluated for serviceability |31 |1 |
| |Unusable components are replaced and kept for inspection and usable components are retained |31 |1 |
| |Chain cutting system components are sharpened to provide effective cutting edges |31 |1 |
| |Components are adjusted and tensioned as per manufacturer/component supplier specifications |31 |1 |
| |Lubrication and alignment checks are performed |31 |1 |
|5. Check chainsaw cutting system |Chainsaw cutting system is operated through full operating range |32 |1 |
|for normal operation |Operation is checked against equipment specifications and customer requirements |32 |1 |
| |Adjustments, fluid levels and alignments are checked |32 |1 |
| |Workplace records are updated, including, customer file, accounts, follow-up notices and warranty information |F |GC |
|6. Return chainsaw cutting system |Customer report is provided including, information on repairs and replacements. |F |GC |
|to customer service |Follow-up adjustments, use and care of equipment and warranty requirements are explained to the customer |I |GC |
| |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |GC |
| |Job card is completed and delivered to appropriate persons |F |GC |
|AURP301566A Repair engines and associated engine components (outdoor power equipment) |
|1. Prepare to repair small engines|OH&S requirements, including, State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
| |Procedures and information are identified and sourced | | |
| |Technical and tool requirements for repair are identified and support equipment is identified and prepared |A, B, C |GC |
| | |A, B, C |GC |
|2. Repair engines and engine |Work to be carried out is identified and agreed to |F |GC |
|components |Information is accessed and interpreted from workshop manuals |33 |2 |
| |Methods for the conduct of repair are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |33 |2 |
| |Engines are dismantled and components are inspected for wear and damage |33 |2 |
| |Repair operations are completed within established industry guidelines and timeframes |33 |2 |
| |Repairs are completed without causing damage to component or system. |33 |2 |
| |Engines are assembled within manufacturer/component supplier specifications and tolerances |33 |2 |
| |Engines are started and run up to operating temperature and checked for leaks, abnormal noises and pressures where applicable |33 |2 |
| |Workplace documentation is completed and dealt with relevant to repair outcomes | | |
| | |F |GC |
|3. Prepare engines for delivery to|Repair work carried out is documented and documents are delivered to appropriate persons |F |GC |
|customer or installation |Final inspection is made to ensure protective guards, cowlings and safety features are in place |I |2 |
| |Engines are cleaned and/or stored to workplace expectations |I |GC |
|AURP322776A Test and service 240V portable generators |
|1. Prepare to undertake a load |The nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|test |OH&S requirements, including, State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
| |Procedures and information such as workshop manuals and specifications, and tooling are sourced |A, B, C |GC |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or calibration requirements for load testing are sourced and support equipment is identified and prepared |A, B, C |GC |
| |Warnings in relation working with 240V are observed |34 |4 |
|2. Conduct load test and analyse |Methods for the conduct of load test are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |35 |4 |
|results |Load test results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance | | |
| |Results are documented with evidence and supporting information and recommendation(s) made |35 |4 |
| |Report is forwarded for action in accordance with workplace procedures |F |4 |
| | |F |GC |
|3. Prepare to service generator |OH&S requirements, including, State/Territory regulatory requirements and personal protection needs are observed throughout the work |35 |GC |
| |Procedures and information are identified and sourced |35 |GC |
| |Technical and tool requirements for servicing are identified and support equipment is identified and prepared |35 |GC |
|4. Carry out generator service |Methods for the conduct of service are implemented in accordance with workplace procedures and manufactures specifications |35 |4 |
| |Minor adjustments made during service are in accordance with manufacturer/component supplier specifications |35 |4 |
|5. Prepare generator for delivery |Service schedule documentation is completed |F |GC |
|to customer |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |GC |
| |Generator is clean to workplace expectations |I |GC |
| |Job card is processed in accordance with workplace procedures |F |GC |
|AURP347666A Repair pumping systems |
|1. Prepare to undertake test |The nature and scope of work requirements are identified and confirmed |A, B, C |GC |
| |OH&S requirements, including, any individual State/Territory regulatory requirements and personal protection needs are observed throughout the |A, B, C |GC |
| |work | | |
| |Procedures, information and tools required are identified and sourced |A, B, C |GC |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or calibration requirements for load testing are sourced and appropriate support equipment is identified and prepared |A, B, C |GC |
| |Chemical cleaning agents and their safe handling and disposal methods with respect to environmental requirements are identified | | |
| | |36 |GC |
|2. Conduct tests and analyse |Methods for the conduct of the test is implemented in accordance with workplace procedures and manufacturer/component supplier specifications |37 |4 |
|results |Test results are compared with manufacture/component supplier specifications to indicate compliance or non-compliance |37 |4 |
| |Results are documented with evidence and supporting information and recommendation(s) made |37 |4 |
| |Report is processed in accordance with workplace procedures |37 |GC |
|3. Prepare to repair pump |OH&S requirements, including any individual State/Territory regulatory requirements and personal protection needs are observed throughout the |A, B, C |GC |
| |work | | |
| |Procedures and information required are identified and sourced |A, B, C |GC |
| |Technical and tooling requirements for repair are identified and support equipment is identified and prepared |A, B, C |GC |
|4. Carry out pump repair |Methods for the conduct of the repair are implemented in accordance with workplace procedures and manufacturer/ component supplier |38 |4 |
| |specifications | | |
| |Minor adjustments made during the repair are in accordance with manufacturer/component supplier specifications |38 |4 |
|5. Prepare pump for delivery to |Repair schedule documentation is completed |F |GC |
|customer |Final inspection is made to ensure all protective guards, safety features and cowlings are in place |I |GC |
| |Pump is prepared for delivery to customer to workplace delivery expectations |I |GC |
| |Job card is processed in accordance with workplace procedures |F |GC |
|AURP401245A Overhaul engines and associated engine components (outdoor power equipment) |
|1. Prepare to carry out engine |OH&S requirements, including, State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
|overhaul |Procedures and information are identified and sourced | | |
| |Technical and tool requirements for servicing are identified and support equipment is identified and prepared |A, B, C |GC |
| | |A, B, C |GC |
|2. Dismantle engine and components|Dismantling of engine and its components is completed without causing damage to component or system |39 |2 |
| |Engine is dismantled in a logical sequence |39 |2 |
| |Components are cleaned ready for inspection |39 |2 |
|3. Overhaul engine and components |Correct information is accessed and interpreted from manufacturer/component supplier specifications and repair/reclaim methods |39 |2 |
| |Components are measured and compared against manufacturer/component supplier specifications and tolerances | | |
| |Decisions are made as to serviceability and repair method of each component |39 |2 |
| |Replacement parts are sourced |39 |2 |
| |Outsourcing of third party repair is identified |39 |2 |
| |Rebuild or replacement of engine and/or engine components is carried out in accordance with manufacturer/component supplier specifications and |39 |2 |
| |tolerances |39 |2 |
| |Overhaul activities are carried out according to industry regulations/guidelines, OH&S, legislation and enterprise procedures/policies | | |
| | |39 |2 |
|4. Assemble engine and components |Engine is assembled following manufacturer/component supplier procedures |39 |2 |
| |Running clearances are measured against manufacturer/component supplier specifications |39 |2 |
| |Necessary adjustments are made |39 |2 |
| |Assembly of engine is completed within established industry guidelines and timeframes |39 |2 |
| |Assembly is completed without causing damage to component or system. |39 |2 |
|5. Check engine operation |Engine is securely mounted in preparation for starting |40 |2 |
| |Engine fluid levels, including, lubrication and coolant are checked |40 |2 |
| |Gauges and warning devices are checked for operation prior to starting |40 |2 |
| |Engine is started and checked for leaks and abnormal noises |40 |2 |
|6. Prepare engine for delivery to |Engine orifices are sealed against ingress of foreign matter |I |GC |
|customer or installation |Work carried out is documented and delivered to appropriate persons |F |GC |
| |Final inspection is made to ensure protective guards, cowlings and safety features are in place |I |GC |
| |Engine is cleaned and/or stored to workplace expectations |I |GC |
|AURS338103A Apply automotive parts interpretation process |
|1. Identify the part and its end |Customer is made to feel welcome and valued |41 |GC |
|use |Available information on required part is gathered, documented and confirmed with customer |41, 43 |GC |
| |End use or host for the part, i.e. vehicle/unit assembly or vehicle/unit assembly options, is established from an analysis of available |42, 43 |GC |
| |information | | |
|2. Identify and record details of |The parts cataloguing system to host vehicle/unit is identified and accessed |42 |2 |
|the part |Part is matched accurately with cataloguing information by accessing and using the catalogue system, its aids and user guides |42 |2 |
| |Expert advice is sought from provider/supplier to clarify imprecise identification outcomes |42 |2 |
| |Details of identity of the part are documented and processed |42 |2 |
|3. Part is supplied or ordered for|Customer accepts process used |43 |GC |
|customer |Part is supplied or ordered if not in stock |43 |2 |
| |Customer records are updated |43 |GC |
|AURT200368A Select and use bearings, seals, gaskets, sealants and adhesives |
|1. Prepare to select and use |1.1 Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|bearings, seals, gaskets, sealants|1.2 OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the |A, B, C |GC |
|and adhesives |work | | |
| |1.3 Procedures and information such as workshop manuals and specifications, and tooling required, are sourced |A, B, C |GC |
| |1.4 Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |1.5 Technical requirements for testing and installation are sourced and support equipment is identified and prepared |A, B, C |GC |
| |1.6 Warnings in relation to working with sealants and adhesives are observed |A, B, C |GC |
|2. Select and use sealants |2.1 OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the |A, B, C |GC |
| |work | | |
| |2.2 Sealants and adhesives selected are those most appropriate for the work requirement |44, 45 |2 |
| |2.3 Sealants and adhesives are used in accordance with manufacturer/component supplier instructions |44, 45 |2 |
| |2.4 Sealants and adhesives are stored in accordance with manufacturer/component supplier instructions |44, 45 |2 |
|3. Prepare to install bearings, |3.1 OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the |A, B, C |GC |
|seals and gaskets |work |A, B, C |GC |
| |3.2 Procedures and information required are identified and sourced |A, B, C |GC |
| |3.3 Technical and tool requirements for installation are identified and support equipment is identified and prepared | | |
|4. Carry out installation of |4.1 Methods for the installation are implemented in accordance with workplace procedures and manufacturer/ component supplier specifications |44, 45 |2 |
|bearings, seals and gaskets |4.2 Adjustments made during the service and/or repair are in accordance with manufacturer/component supplier specifications | | |
| | |45 |2 |
|5. Prepare vehicle/ component for |5.1 Selection and installation documentation is completed |F |GC |
|use or storage |5.2 Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |2 |
| |5.3 Final inspection is made to ensure work is to workplace expectations |I |2 |
| |5.4 Equipment is cleaned for use or storage to workplace expectations |D, E |GC |
| |5.5 Job card is processed in accordance with workplace procedures |F |GC |
|AURT202170 Inspect and service cooling systems |
|1. Prepare to undertake the |1.1 Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|inspection of cooling systems |1.2 OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the |A, B, C |GC |
| |work | | |
| |1.3 Procedures and information such as workshop manuals and specifications, and tooling required, are sourced |A, B, C |GC |
| |1.4 Methods appropriate to the circumstances are selected and prepared in accordance with standard operating procedures |A, B, C |GC |
| |1.5 Resources required for cooling system inspection are sourced and support equipment is identified and prepared |A, B, C |GC |
| |1.6 Warnings in relation to working with pressurised cooling systems are observed |A, B, C |GC |
|2. Inspect cooling systems and |2.1 Cooling systems inspection is implemented in accordance with workplace procedures and manufacturer/component supplier specifications |46 |1 |
|analyse results |2.2 Results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance | | |
| |2.3 Results are documented with evidence and supporting information and recommendation(s) made |46 |1 |
| |2.4 Report is processed in accordance with workplace procedures |F, 46 |GC |
| | |F |GC |
|3. Prepare to service cooling |3.1 OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the |46 |GC |
|systems |work |46 |GC |
| |3.2 Procedures and information required are identified and sourced |46 |GC |
| |3.3 Resources required for servicing cooling systems are identified and support equipment is identified and prepared | | |
|4. Carry out servicing |4.1 Service is implemented in accordance with workplace procedures and manufacturer/component supplier specifications |46 |1 |
| |4.2 Adjustments made during the service are in accordance with manufacturer/component supplier specifications |46 |1 |
|5. Prepare equipment for use or |5.1 Servicing schedule documentation is completed |F |GC |
|storage |5.2 Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |1 |
| |5.3 Final inspection is made to ensure work is to workplace expectations |I |1 |
| |5.4 Equipment is cleaned for use or storage to workplace expectations |C |GC |
| |5.5 Job card is processed in accordance with workplace procedures |F |GC |
|AURT203170A Service petrol fuel systems |
|1. Prepare to service petrol fuel |1.1 Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|system components |1.2 OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed through the work |A, B, C |GC |
| |1.3 Procedures and information such as workshop manuals and specifications, and tooling required are sourced | | |
| |1.4 Methods appropriate to the circumstances are selected and prepared in accordance with standard operating procedures |A, B, C |GC |
| |1.5 Resources required for servicing are sourced and support equipment is identified and prepared |A, B, C |GC |
| |1.6 Warnings in relation to working with petrol are observed |A, B, C |GC |
| | |A, B, C |GC |
|2. Service petrol fuel system |2.1 Correct information is accessed and interpreted from manufacturer/component supplier specifications |F |GC |
|components |2.2 Service of petrol fuel system/components are carried out in accordance with manufacturer/component supplier specifications |47 |1 |
| |2.3 Petrol fuel systems components service is completed without causing damage to any component or system |47 |1 |
| |2.4 Adjustments made during the service are in accordance with manufacturer/component supplier specifications |47 |1 |
| |2.5 Engine is run and petrol fuel system tested for correct operation |47 |1 |
|3. Prepare fuel system for normal |3.1 Service schedule documentation is completed |F |GC |
|operation |3.2 Final inspection is made to ensure safety features are in place |I |1 |
| |3.3 Final inspection is made to ensure work is to workplace expectations |I |1 |
| |3.4 Job card is processed in accordance with workplace procedures |F |GC |
|AURT270278A Use and maintain workplace tooling and equipment |
|1. Select correct tooling and |1.1 Tooling and equipment are selected to meet job requirements |G |GC |
|equipment for workplace |1.2 Suitable tooling and equipment are selected for use within the workplace environment |G |GC |
|application |1.3 Tooling and equipment are selected according to enterprise procedures/policies |G |GC |
|2. Use of tooling and equipment |2.1 Tooling and equipment are used in a safe manner to prevent injury to self and others |G |GC |
| |2.2 Tooling and equipment are used in a manner that does not cause damage to other workplace equipment |G |GC |
| |2.3 Observations are noted during the use of tooling/equipment |G |GC |
|3. Service and maintain workplace |3.1 Tooling and equipment are regularly checked against manufacturer/component supplier recommendations to ensure safe operating condition |G, H |GC |
|tooling and equipment |3.2 Damaged/worn tooling and equipment are tagged and removed from the workplace for repair or replacement and reported in accordance with | | |
| |enterprise requirements |G, H |GC |
| |3.3 Tooling/equipment are serviced, adjusted and/or maintained as per manufacturer/component supplier schedule to ensure safe and correct | | |
| |operation, within the scope of responsibility |G, H |GC |
| |3.4 Servicing and maintenance operations are carried out according to industry regulations/guidelines, OH&S legislation, legislation and | | |
| |enterprise procedures/policies |G, H |GC |
|AURT303166A Repair petrol fuel systems |
|1. Prepare to undertake repair of |1.1 Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|engines |1.2 OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the |A, B, C |GC |
| |work | | |
| |1.3 National Environmental Protection Measure for Diesel Vehicles (Guidelines) is sourced and observed throughout the work as applicable to |A, B, C |GC |
| |tasks |A, B, C |GC |
| |1.4 Procedures and information such as workshop manuals and specifications, and tooling, are sourced |A, B, C |GC |
| |1.5 Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |1.6 Technical and/or calibration requirements for engine systems repair are sourced and support equipment is identified and prepared | | |
| |1.7 Warnings in relation to working with engines and associated systems are observed |48 |GC |
|2. Conduct engine systems tests |2.1 Methods for engine systems tests are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |48 |2 |
|and analyse results |2.2 Engine is started and run up to operating temperature and checked for leaks, abnormal noises and pressures | | |
| |2.3 Test results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance |48 |2 |
| |2.4 Results are documented with evidence and supporting information and recommendation(s) made |I48 |2 |
| |2.5 Report is forwarded to persons for action in accordance with workplace procedures |F |GC |
| | |F |GC |
|3. Carry out repair |3.1 Methods for repair are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |49 |2 |
| |3.2 Adjustments made during the repair are in accordance with manufacturer/component supplier specifications |49 |2 |
|4. Prepare vehicle/equipment for |4.1 Repair schedule documentation is completed |F |GC |
|use or storage |4.2 Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |2 |
| |4.3 Final inspection is made to ensure work is to workplace expectations |I |2 |
| |4.4 Vehicle/equipment is cleaned for use or storage to workplace expectations |C |GC |
| |4.5 Job card is processed in accordance with workplace procedures |F |GC |
|AURT303666A Repair diesel fuel systems |
|1. Prepare to repair diesel fuel |Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|system components |Underpinning principles of diesel fuel system operations, including air fuel ratios and atomisation are explained and observed |50 |GC |
| |OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
| |National Environmental Protection Measure for Diesel Vehicles (Guidelines) is sourced and observed throughout the work as applicable to tasks | | |
| |Procedures and information such as workshop manuals and specifications, and tooling, are sourced |A, B, C |GC |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared | | |
| |Technical and/or calibration requirements for repair of diesel fuel systems are sourced and support equipment is identified and prepared |A, B, C |GC |
| |Warnings in relation to working with diesel fuel systems are observed |A, B, C |GC |
| | |A, B, C |GC |
| | |50 |2 |
|2. Test fuel systems and analyse |Methods for conducting tests are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |50 |2 |
|results |Component test results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance | | |
| |Results are documented with evidence and supporting information and recommendation(s) made |50 |2 |
| |Report is forwarded to persons for action in accordance with workplace procedures | | |
| | |F |GC |
| | |F |GC |
|3. Repair fuel system |Methods for repair are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |51 |2 |
| |Diesel fuel system adjustments made during the engine operation are in accordance with manufacturer/component supplier specifications | | |
| | |51 |2 |
|4. Prepare vehicle/equipment for |Repair schedule documentation is completed |F |GC |
|use or storage |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |2 |
| |Final inspection is made to ensure work is to workplace expectations |I |2 |
| |Vehicle/equipment is cleaned for use or storage to workplace expectations |C |GC |
| |Job card is processed in accordance with workplace procedures |F |GC |
|AURT306170A Inspect, service and/or repair clutch assemblies and associated operating system components |
|1. Prepare to undertake servicing |1.1 Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|and repair of clutch assemblies |1.2 OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the |A, B, C |GC |
| |work | | |
| |1.3 Procedures and information such as workshop manuals and specifications, and tooling, are sourced |A, B, C |GC |
| |1.4 Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |1.5 Technical and/or adjustment requirements for inspection, servicing and repair of clutch assemblies are sourced and support equipment is |A, B, C |GC |
| |identified and prepared |A, B, C |GC |
| |1.6 Warnings in relation to working with clutch assemblies are observed | | |
|2. Test clutch and assembly |2.1 Methods for system tests are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |52 |3 |
|systems |2.2 Results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance |52 |3 |
| |2.3 Results are documented with evidence and supporting information and recommendation(s) made |F |GC |
| |2.4 Report is forwarded to persons for action in accordance with workplace procedures |F |GC |
|3. Carry out service and/or repair|3.1 Methods for service and/or repair are implemented in accordance with workplace procedures and manufacturer/ component supplier |53 |3 |
| |specifications | | |
| |3.2 Adjustments made during the service are in accordance with manufacturer/component supplier specifications |53 |3 |
|4. Prepare vehicle/equipment for |4.1 Service schedule documentation is completed |F |GC |
|use or storage |4.2 Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |3 |
| |4.3 Final inspection is made to ensure work is to workplace expectations |I |3 |
| |4.4 Vehicle/equipment is cleaned for use or storage to workplace expectations |C |GC |
| |4.5 Job card is processed in accordance with workplace procedures |F |GC |
|AURT306666A Repair transmissions (manual) |
|1. Prepare to undertake testing of|Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|manual transmission |OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
| |Procedures and information such as workshop manuals and specifications, and tooling, are sourced | | |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or calibration requirements for testing of manual transmissions are sourced and support equipment is identified and prepared |A, B, C |GC |
| |Warnings in relation to working with manual transmissions are observed |A, B, C |3 |
| | |54 |3 |
|2. Test manual transmission and |Methods for tests are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |54 |3 |
|analyse results |Road/site test is conducted for abnormalities | | |
| |Results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance |54 |3 |
| |Results are documented with evidence and supporting information and recommendation(s) made |I |3 |
| |Report is processed in accordance with workplace procedures |F |GC |
| | |F |GC |
|3. Prepare to repair manual |OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
|transmissions |Procedures and information are identified and sourced | | |
| |Technical and tool requirements for repair are identified and support equipment is identified and prepared |A, B, C |GC |
| | |A, B,C |GC |
|4. Carry out repairs |Methods for repairs are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |55 |3 |
| |Adjustments made during repairs are in accordance with manufacturer/component supplier specifications | | |
| | |55 |3 |
|5. Prepare vehicle/equipment for |Repair schedule documentation is completed |F |GC |
|use or storage |Road/site test is conducted to ensure transmission operation is to manufacturer/component supplier specifications |I |3 |
| |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |GC |
| |Final inspection is made to ensure work is to workplace expectations |I |GC |
| |Vehicle/equipment is cleaned for use or storage to workplace expectations |C |GC |
| |Job card is processed in accordance with workplace procedures |F |GC |
|AURT308166A Repair transmissions (hydrostatic) |
|1. Prepare to carry out repairs to|Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|hydrostatic transmission |OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
| |Procedures and information such as workshop manuals and specifications, and tooling, are sourced | | |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or calibration requirements for repair are sourced and support equipment is identified and prepared |A, B, C |GC |
| | |A, B, C |GC |
|2. Test hydrostatic transmission |Methods for system tests are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |56 |3 |
|and analyse results |Results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance | | |
| |Results are documented with evidence and supporting information and recommendation(s) made |F |3 |
| |Report is processed in accordance with workplace procedures |F |GC |
| | |F |GC |
|3. Remove, repair and replace |Correct information is accessed and interpreted from manufacturer/component supplier specifications |F |3 |
|hydrostatic transmission |Repairs and adjustments to transmission components are carried out in accordance with manufacturer/component supplier specifications for methods|57 |3 |
| |and equipment | | |
| |Hydrostatic transmission is repaired without causing damage to any component or system |57 |3 |
| |Workplace documentation is completed and dealt with relevant to repair, remove and replace outcomes |F |3 |
| |Transmission system repair and removal/replacement activities are carried out according to industry regulations/guidelines, OH&S legislation, |57 |3 |
| |legislation and enterprise procedures/policies | | |
|4. Prepare vehicle/equipment for |Repair schedule documentation is completed |F |GC |
|customer use |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |GC |
| |Final inspection is made to ensure work is to workplace expectations |I |GC |
| |Vehicle/equipment is cleaned for use or storage to workplace expectations |C |GC |
| |Job card is processed in accordance with workplace procedures |F |GC |
|AURT312666A Repair final drive assemblies |
|1. Prepare to undertake repairs to|Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|final drive assemblies |OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
| |Procedures and information such as workshop manuals and specifications, and tooling, are sourced | | |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |3 |
| |Technical and/or calibration requirements for final drive assembly repair are sourced and support equipment is identified and prepared |A, B, C |3 |
| |Warnings in relation to working with final drive assemblies are observed |A, B, C |3 |
| | | | |
| | |58 | |
|2. Conduct final drive assembly |Methods for test on final drive assembly are implemented in accordance with workplace procedures and manufacturer/component supplier |58 |3 |
|tests and analyse results |specifications | | |
| |Test results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance |58 |3 |
| |Results are documented with evidence and supporting information and recommendation(s) made |F |GC |
| |Report is forwarded to persons for action in accordance with workplace procedures |F |GC |
|3. Carry out repairs |Methods for repairs are implemented in accordance with workplace procedures and manufacture/component supplier specifications |59 |3 |
| |Adjustments made during the repair are in accordance with manufacturer/component supplier specifications |59 |3 |
|4. Prepare vehicle for use or |Repair schedule documentation is completed |F |GC |
|storage |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |GC |
| |Final inspection is made to ensure work is to workplace expectations |I |GC |
| |Vehicle is cleaned for use or storage to workplace expectations |C |GC |
| |Job card is processed in accordance with workplace procedures |F |GC |
|AURT313166A Repair final drive (driveline) |
|1. Prepare to undertake repairs to|Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|final drive driveline |OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
| |Procedures and information such as workshop manuals and specifications, and tooling, are sourced | | |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or calibration requirements for repair of drivelines are sourced and support equipment is identified and prepared |A, B, C |3 |
| |Warnings in relation to working with rotating components are observed |A, B, C |3 |
| | |60 |3 |
|2. Test driveline and analyse |Methods for tests associated with drivelines is implemented in accordance with workplace procedures and manufacturer/component supplier |60 |3 |
|results |specifications | | |
| |Driveline test results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance |60 |3 |
| |Results are documented with evidence and supporting information and recommendation(s) made |F |GC |
| |Report is processed in accordance with workplace procedures |F |GC |
|3. Carry out repairs |Methods for repair are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |61 |3 |
| |Adjustments made during the repair work are in accordance with manufacturer/component supplier specifications |61 |3 |
|4. Prepare equipment for use or |Repair schedule documentation is completed |F |GC |
|storage |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |GC |
| |Final inspection is made to ensure work is to workplace expectations |I |GC |
| |Equipment is cleaned for use or storage to workplace expectations |C |GC |
| |Job card is processed in accordance with workplace procedures |F |GC |
|AURT315166A Repair steering systems |
|1. Prepare to undertake repair of |Nature and scope of work requirements are identified and confirmed |A, B, C |GC |
|steering system |OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
| |Procedures and information such as workshop manuals and specifications, and tooling, are sourced | | |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or operational requirements for inspecting and repairing steering systems are sourced and support tooling and equipment are |A, B, C |3 |
| |identified and prepared |A, B, C |3 |
| |Warnings in relation to working with wheeled and tracked vehicles are observed | | |
| | |62 |3 |
|2. Conduct test and analyse |Methods for steering system tests are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |62 |3 |
|results |Inspection/test results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance | | |
| |Results are documented with evidence and supporting information and recommendation(s) made |62 |3 |
| |Report is forwarded to persons for action in accordance with workplace procedures |F |GC |
| | |F |GC |
|3. Carry out repairs |Methods for repair are implemented in accordance with workplace procedures and manufacturer/component supplier specifications |63 |3 |
| |Adjustments, including wheel bearing adjustments are made during the repair are in accordance with manufacturer/component supplier | | |
| |specifications |63 |3 |
|4. Prepare vehicle/equipment for |Repair schedule documentation is completed |F |GC |
|customer and/or storage |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |GC |
| |Final inspection is made to ensure work is to workplace expectations |I |GC |
| |Vehicle/equipment is cleaned for use or storage to workplace expectations |C |GC |
| |Job card is processed in accordance with workplace procedures |F |GC |
|AURT409166A Repair hydraulic systems |
|1. Prepare to undertake testing of|Nature and scope of the work requirements are identified and confirmed |A, B, C |GC |
|hydraulic system |OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
| |Procedures and information such as workshop manuals, specifications and tooling, are sourced | | |
| |Method options are analysed and those most appropriate to the circumstances are selected and prepared |A, B, C |GC |
| |Technical and/or hydraulic testing requirements for hydraulic systems are sourced and support equipment is identified and prepared |A, B, C |GC |
| |Warnings in relation to working with fluids under pressure are observed |A, B, C |GC |
| | |64 |GC |
|2. Test hydraulic system and |Methods for the conduct of the testing implemented in accordance with workplace procedures and manufacturer/component supplier specifications |64 |9 |
|analyse results |Results are compared with manufacturer/component supplier specifications to indicate compliance or non-compliance | | |
| |Results are documented with evidence and supporting information and recommendation(s) made |64 |9 |
| |Report is forwarded to appropriate persons for action in accordance with workplace procedures |F |GC |
| | |F |GC |
|3. Prepare to repair hydraulic |OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work |A, B, C |GC |
|systems |Procedures and information required are identified and sourced |A, B, C |GC |
| |Technical and tooling requirements for the repair are identified and support equipment is identified and prepared |A, B, C |9 |
|4. Carry out repair |Methods for the conduct of the repair are implemented in accordance with workplace procedures and manufacturer/component supplier specifications|65 |9 |
| |All adjustments made during the repair are in accordance with manufacturer/component supplier specifications |65 |9 |
|5. Prepare vehicle/system for use |Repair schedule documentation is completed |F |GC |
|or storage |Final inspection is made to ensure protective guards, safety features and cowlings are in place |I |GC |
| |Final inspection is made to ensure work is to workplace expectations |I |GC |
| |Vehicle/system is cleaned for use or stored to workplace expectations |C |GC |
| |Job card is processed in accordance with workplace procedures |F |GC |
|AURV281108A Carry out manual metal arc welding procedures |
|1. Prepare for work |Work instructions are used to determine job requirements, including job sheets, quality and quantity of materials |A, B |GC |
| |Job specifications are read and interpreted |F |GC |
| |OH&S requirements, including personal protection needs, are observed throughout the work |66 |GC |
| |Materials for repairs and replacements are selected and inspected for quality |I |GC |
| |Hand, power tooling and safety equipment are identified and checked for safe use |66 |GC |
| |Products are determined to minimise waste material |66 |GC |
| |Procedures are identified for maximising energy efficiency while completing the job |66 |GC |
|2. Carry out manual metal arc |Information is accessed from sources to enable welding to be performed in accordance with vehicle and equipment manufacturer/component supplier | 67 |5 |
|procedures |procedures | | |
| |Manual metal arc welding is completed using approved methods and equipment, according to type of material and repairs required |67 |5 |
| |Manual metal arc welding procedures are completed without causing damage to component or system | | |
| |Manual metal arc welding is carried out according to a standard that meets industry regulations/guidelines, OH&S requirements, legislation and |67 |5 |
| |enterprise policy/procedures |67 |5 |
|3. Clean up work area and maintain|Material that can be reused is collected and stored |4 |GC |
|equipment |Waste and scrap is removed following workplace procedures |D, E |GC |
| |Equipment and work area are cleaned and inspected for serviceable conditions in accordance with workplace procedures |D, E |GC |
| |Unserviceable equipment is tagged and faults identified in accordance with workplace procedures |G, H |GC |
| |Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures |G, H |GC |
| |Tooling is maintained in accordance with workplace procedures |G, H |GC |
|MEM05004C Perform routine oxy acetylene welding |
|1. Identify weld requirements |1.1 Weld requirements are identified from job instructions. |68 |5 |
| |1.2 Location of welds is identified in accordance with standard operating procedures and job specifications |68 |5 |
|2. Prepare materials for welding |2.1 Materials are cleaned and prepared ready for welding. |68 |5 |
|3. Prepare equipment for welding |3.1 Welding equipment is set up correctly. |68 |5 |
| |3.2 Settings and consumables are selected. |68 |5 |
|4. Perform routine welding using |4.1 Safe welding practices are applied. |68 |5 |
|oxy acetylene |4.2 Materials are welded to job requirements. |68 |5 |
| |4.3 Welds are cleaned in accordance with standard operating procedures. |69 |5 |
|WRRI5A Maintain and order stock |
|1. Monitor receipt and dispatch of|Responsibility for receipt and dispatch of goods delegated to appropriate staff. |70 |6 |
|goods |Store procedures implemented in regard to receipt, dispatch and secure storage of goods. |70 |6 |
| |Staff functions observed to ensure store procedures are followed and documentation is completed correctly. |70 |6 |
| |Store procedures implemented to ensure goods inspected for quantity and quality on receipt. |70 |6 |
| |Variations to quantity and quality of delivered goods acted upon according to store policy. |70 |6 |
| |Safe handling and storage of goods supervised in line with store policy. |70 |6 |
|2. Maintain stock records |2.1 Stock levels monitored and maintained at required levels. |70 |6 |
| |2.2 Stock reorder cycles maintained, monitored and adjusted as required. |70 |6 |
| |Team members informed of their individual responsibilities in regard to recording of stock. |70 |6 |
| |Stock storage and movement records maintained in line with store policy. |70 |6 |
| |Stock discrepancies recorded and procedures followed according to store policy. |70 |6 |
| |Stock performance monitored and fast/slow selling items identified and reported according to store policy. |70 |6 |
|3. Coordinate stocktake/ cyclical |Policies and procedures in regard to stocktaking and cyclical counts interpreted and explained to team members. |71 |6 |
|count |Staff rostered according to allocated budget and time constraints. |71 |6 |
| |Stocktaking tasks allocated to individual team members. |71 |6 |
| |Team members provided with clear directions for the performance of each task. |71 |6 |
| |Team members allocated to ensure effective use of staff resources to complete task. |71 |6 |
| |Accurate reports on stocktake data, including discrepancies produced for management. |71 |6 |
|4. Identify stock losses |4.1 Losses accurately identified, recorded and assessed against potential loss forecast on a regular basis. |71 |6 |
| |4.2 Avoidable losses identified and reasons established. |71 |6 |
| |4.3 Possible solutions recommended and implemented. |71 |6 |
|5. Process order |Orders for stock processed/raised as requested according to store policies and procedures. |72 |6 |
| |Ordering and recording system accurately maintained. |72 |6 |
| |Availability of sample range ensured according to buying plan. |72 |6 |
| |Pricing materials ordered as required. |72 |6 |
| |Negotiated purchase and supply agreements recorded accurately and filed for retrieval. |72 |6 |
|6. Follow up order |Delivery process monitored to meet agreed deadlines. |72 |6 |
| |Routine supply problems handled or referred to management as required by store policy. |72 |6 |
| |Continuous liaison with buyers, store/departments, warehouse and suppliers to ensure continuity of supply. |72 |6 |
| |Stock distributed according to store/department allocation |72 |6 |
-----------------------
issue QUALIFICATION- RTO
INTERVIEW and DOCUMENT REVIEW
COMPETENCY CONVERSATION
Practical Assessment
APPLICATION
gap training (only IF REQUIRED)
Step 1:
Analyse the application.
Identify links between any documents applicant provides and competency units.
Identify any key questions for competency conversation.
Step 5:
Identify any practical activities required to confirm competency
Observe practical activity
Step 7:
Identify areas where 3rd party verification is needed and inform candidate.
Confirm / Verify 3rd party reports
Step 3:
Conduct competency conversation
Step 2:
Record results of analysis in table at end of application
Step 4:
Complete the Record of Conversation sheets during the competency conversation
Step 6:
Complete Practical Assessment Tasks Observation Sheets
Step 8:
Receive completed Third party reports
* Remember RPL assessment is an accumulative process of collecting evidence.
Complete assessment sign off & file documentation.
Issue qualification / advise of gap training as appropriate
Assessment Activity
Record keeping Activity
................
................
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