Textile Manufacturing Process | Flowchart & Sequence ...



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Textile Manufacturing is a science and followed by a strict process. Each process of textile manufacturing is maintained with pre-defined sequences and the textile engineers usually follow the flow chart step by step to produce the better textile products that have been ordered by buyer.

Usually, the whole textile manufacturing process is divided by four segments. These are:

1. Yarn Manufacturing or Spinning.

2. Fabric Manufacturing or Weaving.

3. Dyeing, Printing & Finishing

4. Garments Manufacturing or Clothing.

Here, I am going through each manufacturing process step by step so that you can get the idea of each sequence easily.

Yarn Spinning Manufacturing Process Sequence

Blow room: Where different types of quality cotton are mixed up by a blower.

Carding: All the dust and darts are being removed from the Cotton in this stage.

Drawing: Cotton is polished and formed to a sliver.

Combing: More dirt and dusts are removed by combing process.

Roving: Cotton Lap is formed slightly to the yarn.

Simplex/Yarn Manufacturing: Eventually the roved yarn is turned into a complete yarn on this stage.

Fabric or Weaving Manufacturing Process

Yarn Selection: Select the right yarn from the Yarn Manufacturing section.

Doubling and Twisting: Mixing up the yarn with one of low quality to high quality so that it reduces the cost.

Winding: Building up to a form so that it can be taken to next step of processing easily.

Cree ling: Setting up the Winded form yarn to stake by stake so that each yarns can be drawn individually.

Warping: Winding the yarn into a beam.

Sizing: A process to apply sizes on the yarn so that it seems strong to protect the breakage while looming.

Beaming: Winding the sized yarn over the Warp beam which will be taken to the loom.

Dyeing, Printing and Finishing Processing in Textiles

Gray Cloth Inspection: Inspecting the right cloth for dyeing and further processing.

Stitching: Stitching one cloth with another cloth for a continuous dying process.

Cropping: Cropping the fabric for suiting with machineries.

Brushing: To remove the protruding fiber from over the cloth this process is started.

Singeing: Applying another precise method to cut over the small and protruding fibers.

De sizing: Removing sizes from the clothes, so that it can be dyed or printed easily.

Scouring: Removing gums and natural oils from the textile fabrics.

Bleaching: In the process, each of the fabrics are bleached to gain the natural white color.

Washing: Washing the process fabrics by detergents and cold waters then.

Drying: After washing; it is mandatory to dry these fabric for better dyeing operations.

Mercerizing: Applying hot iron over the cloth so it stays in form always.

Printing: Printing the fabrics according to the pre-defined designs of printers with selective colors.

Dyeing: Applying Dyes and desired color schemes over the cloth.

After-Treatment: Applying some chemicals to protect the fabric from worm, bacteria.

Process Flowchart of Garments Manufacturing or Clothing Sequence

Designing & Sketching the fabrics.

Designing the Patterns of the fabrics.

Making samples once before bulk production.

Grading the fabrics for further pick up advantages.

Marker Making: Making dummies for the precise production of textiles.

Spreading: Processing the fabrics over a table to cut it according to the designs.

Cutting the fabrics.

Sorting and Bundling: After sorting these fabrics; it will be bundled to specific sizes.

Sewing and Assembling: Sewing is required to add all the separate cut clothes into wear-able products.

Inspection: In this section all the faulty textile fabrics or cloths are found out and then sort it.

Packing and Dispatch: After the final inspection; all the clothing are being packed in a particular size of bags and then sent to dispatch section for market it.

This is the whole Textile Manufacturing process and each textile industry of this world follow this exact same flowchart and process sequence to make every cloth we wear.

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