Resume



CURRICULUM VITAE

C.GURU PRAKASH

Contact N0 : +966-537435839/ +919944602663

E-Mail: viruthaiguru@ / prakashguru54@[pic]

To work in Challenging environment, demanding all my skill and efforts to explore and adapt myself in different field, and realize my potential and contribute to the development of organization with impressive performance.

carrier summary

More than 10 Years of QA/QC Experience in Saudi Arabia, India in the field of Mechanical construction of Oil&Gas/Offshore Fabrication industries /Petrochemicals / Pipelines both Welding /Piping /Structural / NDT/PWHT, a competent as a QA/QC Inspection Engineer/Supervisor. As a holder of CSWIP 3.1, ASNT LEVEL II in RT, UT, MPT & DPT, demonstrated skills in all quality working activities. Proficient in undertaking QC activities in accordance with ASME SEC-II, ASME SEC-V, ASME SEC-VIII, ASME SEC-IX, B 31.1 ,B 31.3 ASTM,STANDARDS and project specification. Well versed with Welding processes especially SMAW, GTAW,

Areas of Expertise

➢ Saudi Aramco Approved (IPIU-L-688 / 2015)

➢ QA-QC Mechanical & NDT

➢ Welding Operations

➢ Inspection & Supervision

➢ NDT, Hydro testing, Welder qualification, Documentation.

➢ Welding of different material like CS, SS

➢ Pre heating, Stress reliving, inter-pass temperature & post heat treatment witness.

Inspection method, reading drawing isometric, P&ID

Work Experience

1) Project Name : Tanajib for Oil & Gas Offshore Services Company Limited

Client : SAUDI ARAMCO

Employer : Arabian Fal Holding

Designation : QA/QC Mechanical / Welding Inspector (Fabrication Activities)

Duration : Jan 2016 to (At Present)

Roles & Responsibilities

• Handling in progress inspection of structural & fabrication shop including material traceability

• Handling welding inspection Fit-up, Visual Inspection, Dimensional spool check NDT Requirements and material take number report of the assigned project

• Ensuring edge precision and preparation checking and accepting tolerable deviation reviewing and checking welders certification

• Reviewing project specification preparation of procedures and specification quality control plan

• Planning for production activities final checking of welding quality and dimension for release witness of material identification and verification

• Monitoring Weld joint preparation Fit-up inspection Verification of pipe fittings and Piping Dimensions, Bevel preparation, Hi-Lo, Miss Match, Root Face & Root gap inspection.

2) Project Name : Midyan Gas processing facilities ( Cross Country Pipelines & Process Piping )

Client : SAUDI ARAMCO

Employer : Larsen & Toubro (L&T)

Designation : QC Welding/Piping line Supervisor

Duration : June 2015 to Dec 2015

Roles & Responsibilities

• Witnessing welder qualification test (WQT) and procedure qualification test (PQR) and reviewing welding procedure specification (WPS) IN ACCORDANCE with ASME SEC.IX and make sure that welders

• Randomly inspect manufacturers label showing batch number order number and date of manufacture

• Reviewing / maintaining the Project Quality Plan, and managing the development and maintenance of any Sub-Project Quality Plans

• Monitoring Daily welding visual and controlling the weld quality

Line checking with test packages, punch clearing witness and inspection of hydro test

• Interaction with concern departments and Disciplines such as Row, Stringing, Welding, Trenching, Lowering, OFC & Duct laying, Backfilling Tie-in, HDD Boring

• Loop wise hydro testing, Pneumatic testing, Flushing, Chemical cleaning ,Air blowing, Leak testing and final lining up of various systems

• Establishing ITP’s hold points & witness point non-conformance management and reviewing/ verify approved drawings, client specifications, ITPs, QCPs

• Conducting TBT (Tool Box Talk)for welders to improve the weld quality

• Conversant with ASME code like section – IX, section – V, ASME B31.3, API & ASTM specification

• Supervising all activities including providing technical inputs for methodologies & coordination with site management activities.

Work Experience

3) Project Name : Sadara Polyethylene Train : 1,2,4

Client : SADARA (Joint Venture of DOW CHEMICALS COMPANY & SAUDI ARAMCO)

Employer : Larsen & Toubro (L&T)

Designation : QA-QC Welding / Piping/NDT Inspector

Duration : April 2013 to May 2015

Roles & Responsibilities

• Handling a wide gamut of activities pertaining to;

• Coordination with client all site activities associated with Quality related inspection works

• Reviewing / maintaining the Project Quality Plan, and managing the development and maintenance of any Sub-Project Quality Plans

• Monitoring Daily welding visual and controlling the weld quality

• Preparing weld visual reports, joint selection for NDT,PMI as per piping line class requirements

• Early disposal of non –conformance activities

• Coordination with other discipline managers and engineers to smooth running the project.

• Establishing ITP’s hold points & witness point non-conformance management and reviewing/ verify approved drawings, client specifications, ITPs, QCPs

• Conducting TBT (Tool Box Talk)for welders to improve the weld quality

• Conversant with ASME code like section – IX, section – V, ASME B31.3, API & ASTM specification

• Supervising all activities including providing technical inputs for methodologies & coordination with site management activities.

• Directing, guiding and managing different types of job and resolving bottlenecks.

• Reviewing of Method Statements, Project Procedures and Work Specific Quality Control Plans.

• Witnessing of Hydro Test, Pneumatic Test and Verifying Chart and Recorded According to the holding time of Test pressure Coordinating with Client or Company Quality Department and Getting Approval.

• Calibration and Documentation of Measuring Instruments, Gauges and Machine, Oven, Equipment etc., 

Extensively involved in inspection of static equipment’s, Storage Tanks, and Columns, Heat Exchangers Using Various NDT Techniques and Preventive Maintenance of Rotating Equipment’s.

• Inspection of above Ground piping Fabrication and Hydro Testing Coordinating and Conducting Quality Audits and follow-up Subcontractor Activities Preparation of the Final Documentation for Dossier

4) Project Name : Saudi Aramco Total Refining & Petrochemical Company (SATORP -4 & 5B package)

Client : SAUDI ARAMCO

Employer : Specialized Oil & Gas Engineering Co. Ltd (Sogec)

Designation : QA-QC Mechanical / NDT Inspector

Duration : Nov 2011 to March 2013

Roles & Responsibilities

• Ensuring that equipment/materials received are in accordance with the quantity & quality.

• Expediting production schedules and evaluating inspection, radiographic and other NDT reports.

• Developing & implementing testing procedures and systems as well as setting up testing facilities for various tests.

• Conducting in-house testing & Inspection with personal involvement to control Quality.

• Maintain the test reports and inspection reports

• Identifying areas of improvement and recommending process modifications and equipment calibrations to enhance operational efficiency of the parts and systems.

• Implementing cost saving measures & technical troubleshooting to achieve substantial reduction in terms of man days, raw material & energy consumption.

• Arranging training programme and seminar for improving the skills.

• Studying plans and drawings, cutting and bending steel or metal parts.

• Welding parts together, repairing and maintaining equipment and machinery

• Involving in preparation of WPS, PQR and conduct WQT & prepare WQR accordance with code requirement.

• Witnessing & Reviewing of welding procedures and welder’s/welding operator’s qualification

5) Project Name : Ras-tanurah Refinery DHT Project (Hydro Theater Complex)

Client : SAUDI ARAMCO

Employer : Specialized Oil & Gas Engineering Co. Ltd (Sogec)

Designation : QA-QC NDT/PIPING Inspector

Duration : Mar 2010 to Oct 2011

Roles & Responsibilities

• Controlling special process such as heat treatment & welding in accordance with requirements Code.

• Perform and strictly monitor the following inspection activities as per ITP, QCP and Project Specifications Witness PQR, WPS & WQT as per required codes and standards.

• Ensuring that the raw materials, welding consumables, Piping materials, Equipment’s are in compliance with specified project requirement and specification.

• Review and verification of Material certificates and Cutting Plans before Fabrication Identification of material Heat Number and stamp transfer.

• Welder performance test, Welding procedure qualification test, in associated & Co-ordination with 3rd party inspection agencies and clients for the inspection activities

• Prepare Welder Job Clearance Card by regulation of ASME IX, AWS D1.1, and API 1104.

• Verify Welding machine / Electrode Oven / Inspection Equipment’s are calibrated as per project QA procedures and availability of all the calibration certificates.

• Monitoring Weld joint preparation Fit-up inspection Verification of pipe fittings and Piping Dimensions, Bevel preparation, Hi-Lo, Miss Match, Root Face & Root gap inspection.

6) Project Name : Shybah GOSP 4 Project

Client : SAUDI ARAMCO

Employer : Specialized Oil & Gas Engineering Co. Ltd (Sogec)

Designation : QA-QC NDT Inspector

Duration : Jan 2009 to Feb 2010

Roles & Responsibilities

• Inspection of valve casting, valve forging and machined parts of valve at incoming stage.

• Inspection of ball valve, gate valve, globe valve, swing check valve.

• Inspection of trims parts of valve received at incoming stage.

• Preparing and maintaining material inspection reports.

• Reviewing test certificate, lab test reports and documents related to inspection of valve.

• Follow-up related to pending documents with that of supplier.

• Checking quality of valves before it final dispatch.

• Knowledge of standards required for inspection, reviewing T.C & manufacturing valves.

Knowledge of LPT, MPT, RT, UT

• Planning & scheduling client projects as per client’s delivery date.

• Making follow-ups and arranging all the resources required for the production activities.

• Managing the actual production as per Engineering Procurement and Manufacturing Schedules.

• Supervising the workshop activities as per manufacturing schedules.

• Coordinating with the production supervisors and foremen for production related activities.

• Manufacturing, products as per Quality Procedures of the Company. Reviewing the daily production

• Reports for the completion of the production targets. Overlooking and managing the activities right from manufacturing to assembly and dispatch.

7) Project Name : A) Jamnagar Refinery Expansion & Nagarjuna’s Oil & Gas Refinery

Client : Reliance Ltd

Employer : Plus Tech Engineering

Designation : QA-QC Inspector- Mechanical / NDT

Duration : Jun 2007 to Dec 2008

Roles & Responsibilities

• Review & PWHT Chart Checking of Heating / Soaking / Cooling Cycles Post Weld Heated Joint As Per Standard Procedure /WPS. Coordinating with clients and construction personnel to perform sequence based inspection. Preparation of surveillance reports if found any non-conformance.

• Daily / weekly / monthly reporting of QC activities to project management and client.

SHUT DOWN INVOLVEMENT:

Saudi Aramco Shell Refinery (SASREF)

SABIC Ar Razi Saudi Methanol Company,

academic credentials

Diploma in Electronics & Communication Engineering, Board of Technical Education - Tamilnadu in 2007

certification

CSWIP 3.1 : Certficate no : 72783

ASNT NDT LEVEL – II : Magnetic Testing MT,

Penetrant Testing PT,

Ultrasonic Testing UT,

Radiographic Testing RT.

PERSONAL INFO

Date of Birth : 2 May 1987

Passport No : G6486170 Valid up to 12th Dec 2017

Nationality : Indian

Driving License : India & Saudi

Languages : English, Hindi,Tamil

Skype Id : vdmguru

Current Location : Saudi Arabia

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