HANDS-ON TRAINING SKID

[Pages:2]HANDS-ON TRAINING SKID

GENERAL DESCRIPTION

This large-scale, realistic, industrial process system facilitates training and practice in field activities regularly undertaken by process operators within the refining, petrochemical and oil & gas industries. Designed to support process technology (PTEC), process operations programs in US technical college programs, the device can also be applied to similar process operations programs in colleges and universities as well as within industry, directly. Activities focus on common tasks and formal procedures undertaken on a daily basis by operators in many industries. Examples include; chemical injection, product sampling, strainer maintenance, piping line-up changes, taking equipment in and out of service, pump change-over, routine process parameter checks, normal start-up and shutdown. Fabricated to ASME standards, and incorporating durable state-of-the-art industrial components, the system will provide years of trouble-free service, whether installed in the training laboratory or in outdoor environments. With multiple installations completed to date, this proven tool will help make training more memorable, effective, and realistic.

IMMERSION TRAINING

BILL DRAPER immersiontraining.solutions bill@immersiontraining.solutions

O: 281.420.4300 | C: 832.457.2105

HANDS-ON TRAINING SKID- CONTINUED

FEATURES AND SPECIFICATIONS

? Overall size of 10' x 24' x 7' 6" H (Requires operating area of ? Multiple control loops including temperature control, level

18' x 30' x 10' H)

control, and multiple flow control loops (allows for

cascade control).

? Welded, structural steel baseplate assembly with position-

ing skids, lifting eyes and industrial grating working surface ? 5 Supplemental local thermowells with local temperature

(Self-draining).

indicators.

? Welded-steel pump pedestals and tank mounting pads.

? Rosemount brand differential pressure and temperature

? Welded and flanged process piping system fabricated to ANSI

transmitters throughout.

standards.

? (2) Duprex pump suction strainers.

? (3), 1.5 HP primary centrifugal circulation pumps (1 x 1.25 x ? (2) Orifice flow assemblies.

5) with flow rates to 25 - 30 gpm.

? Provision for optional DCS control.

? Includes spared pumps with both series and parallel piping configurations.

? (8) Locally-mounted pressure gauges.

? (1) Simulated chemical injection (diaphragm type), 44 GPD, ? System pressure relief valve.

and quill.

? Provision for lock-out / tag-out, at all service connections.

?

(1) Shell and tube heat exchanger with removable tube bundle and incorporating piping bypass (allows for flushing and

?

draining).

Includes gate, globe, swing-check, safety relief, and ball check, valves.

? Safety shower and eye-wash station.

? (1) Air -cooled, fan-type air-cover with 300,000 BTU/HR

capacity (on-off control).

? System stabilization and preparation specialized carrier.

? 1/4-Turn vent and drain valves throughout allowing for decommissioning, winterization where necessary, and component isolation/removal.

? (1) 300,000 BTU/HR electric heater tank with thermocouple control capability and fail-safe safety trip.

? (3) Primary process tanks; (1) 300 gallon feed tank, (1) 300 gallon product tank and (1) chemical feed tank, 20 gallons (all polyethylene).

? Industrial-quality level gauges, including; (1) gauge column sight glass and (1) magnetic column sight glass.

? Two hard-piped control stations with Fisher diaphragm-type control valves (300 lb) with positioners, as well as valve by-pass and block valves.

? PLC control system with operator control panel interface (other control systems, including DCS, possible).

? PLC control software package.

SERVICE REQUIREMENTS

? Water source, instrument air source, 480 VAC 3-phase 100A, primary service, 240 VAC, 50A, single phase supplies. Alternate voltage requirements can be accommodated.

? Product Dimensions: 10ft x 24ft x 7ft 6in / 15,000 lbs

STANDARD ACCESSORIES

? Use and start-up guide ? Exercise package ? Complete engineering and design documentation package ? Commissioning and start-up support

IMMERSION TRAINING

BILL DRAPER immersiontraining.solutions bill@immersiontraining.solutions

O: 281.420.4300 | C: 832.457.2105

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