Simulation Report Template - EDGE



Simulation of baseconnectionasemblyDate: Sunday, December 15, 2013Designer: P14042 Una CrutchStudy name: Study 4Analysis type: StaticTable of Contents TOC \o "1-1" \h \z \u Description PAGEREF _Toc374878747 \h 1Assumptions PAGEREF _Toc374878748 \h 2Model Information PAGEREF _Toc374878749 \h 2Study Properties PAGEREF _Toc374878750 \h 3Units PAGEREF _Toc374878751 \h 4Material Properties PAGEREF _Toc374878752 \h 4Loads and Fixtures PAGEREF _Toc374878753 \h 5Mesh Information PAGEREF _Toc374878754 \h 6Resultant Forces PAGEREF _Toc374878755 \h 7Study Results PAGEREF _Toc374878756 \h 8Conclusion PAGEREF _Toc374878757 \h 12DescriptionThis report details a Static Finite Element Analysis for the Base Connection on the Una Crutch. AssumptionsComments:The sum of the forces equals zero and neglecting friction in the system.Model InformationModel name: baseconnectionasemblyCurrent Configuration: DefaultSolid BodiesDocument Name and ReferenceTreated AsVolumetric PropertiesDocument Path/Date ModifiedCut-Extrude6Solid BodyMass:0.48645 kgVolume:0.000347465 m^3Density:1400 kg/m^3Weight:4.76721 NF:\RIT 2013-14\Fall Semister\MSD 1\new_MSD 1\public\CAD\NA\Base Connection Assy\Base_Connection2a.SLDPRTDec 14 14:41:08 20139/64 (0.14063) Diameter Hole1Solid BodyMass:0.0125436 kgVolume:1.5878e-006 m^3Density:7900 kg/m^3Weight:0.122927 NF:\RIT 2013-14\Fall Semister\MSD 1\new_MSD 1\public\CAD\NA\Base Connection Assy\pin1.SLDPRTDec 14 12:28:36 2013Comments:Part designed by Beverly Liriano, Simulation preformed by Dan SawickiStudy PropertiesStudy nameStudy 4Analysis typeStaticMesh typeSolid MeshThermal Effect: OnThermal optionInclude temperature loadsZero strain temperature298 KelvinInclude fluid pressure effects from SolidWorks Flow SimulationOffSolver typeFFEPlusInplane Effect: OffSoft Spring: OffInertial Relief: OffIncompatible bonding optionsAutomaticLarge displacementOffCompute free body forcesOnFrictionOffUse Adaptive Method: OffResult folderSolidWorks document (F:\RIT 2013-14\Fall Semister\MSD 1\new_MSD 1\public\CAD\NA\Base Connection Assy)UnitsUnit system:SI (MKS)Length/DisplacementmmTemperatureKelvinAngular velocityRad/secPressure/StressN/m^2Material PropertiesModel ReferencePropertiesComponentsName:Nylon 6/10Model type:Linear Elastic IsotropicDefault failure criterion:Max von Mises StressYield strength:1.39043e+008 N/m^2Tensile strength:1.42559e+008 N/m^2Elastic modulus:8.3e+009 N/m^2Poisson's ratio:0.28 Mass density:1400 kg/m^3Shear modulus:3.2e+009 N/m^2Thermal expansion coefficient:3e-005 /KelvinSolidBody 1(Cut-Extrude6)(Base_Connection2a-1)Curve Data:N/AName:AISI 1020Model type:Linear Elastic IsotropicDefault failure criterion:Max von Mises StressYield strength:3.51571e+008 N/m^2Tensile strength:4.20507e+008 N/m^2Elastic modulus:2e+011 N/m^2Poisson's ratio:0.29 Mass density:7900 kg/m^3Shear modulus:7.7e+010 N/m^2Thermal expansion coefficient:1.5e-005 /KelvinSolidBody 1(9/64 (0.14063) Diameter Hole1)(pin1-1)Curve Data:N/ALoads and FixturesFixture nameFixture ImageFixture DetailsFixed-1Entities:2 edge(s), 4 face(s)Type:Fixed GeometryResultant ForcesComponentsXYZResultantReaction force(N)0.1201765.152571334.261334.27Reaction Moment(N·m)0000 Load nameLoad ImageLoad DetailsGravity-1Reference:Top PlaneValues:0 0 -9.81Units:SIForce-1Entities:2 face(s)Type:Apply normal forceValue:300 lbfComments:Loaded in Shaft Inlets, Secured at Bottom Hole and Base Hole.Mesh InformationMesh typeSolid MeshMesher Used: Standard meshAutomatic Transition: OffInclude Mesh Auto Loops: OffJacobian points4 PointsElement Size0.205954 inTolerance0.0102977 inMesh QualityHighRemesh failed parts with incompatible meshOffMesh Information - DetailsTotal Nodes31660Total Elements18538Maximum Aspect Ratio8.1944% of elements with Aspect Ratio < 399.2% of elements with Aspect Ratio > 100% of distorted elements(Jacobian)0Time to complete mesh(hh;mm;ss): 00:00:12Computer name: ME-HP58Resultant ForcesReaction ForcesSelection setUnitsSum XSum YSum ZResultantEntire ModelN0.1201765.152571334.261334.27Reaction MomentsSelection setUnitsSum XSum YSum ZResultantEntire ModelN·m0000Study ResultsNameTypeMinMaxStress1VON: von Mises Stress153.894 N/m^2Node: 217422.25781e+007 N/m^2Node: 30378baseconnectionasembly-Study 4-Stress-Stress1NameTypeMinMaxDisplacement1URES: Resultant Displacement0 mmNode: 330.292168 mmNode: 1383baseconnectionasembly-Study 4-Displacement-Displacement1NameTypeMinMaxStrain1ESTRN: Equivalent Strain9.0571e-009 Element: 145840.00299462 Element: 203baseconnectionasembly-Study 4-Strain-Strain1NameTypeDisplacement1{1}Deformed Shapebaseconnectionasembly-Study 4-Displacement-Displacement1{1}NameTypeMinMaxFactor of Safety1Automatic6.15831 Node: 30378903500 Node: 21742baseconnectionasembly-Study 4-Factor of Safety-Factor of Safety1ConclusionComments:With Aluminum, this part will not yield. ................
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