Chapter 20 Tools, Consumables and Spare Parts - American Association of ...

[Pages:7]Standardized Technical Specification Bi-Level Passenger Rail Cars for Intercity Corridor Service

Chapter 20 Tools, Consumables and Spare Parts

Revision F

Copyright 2010 California Depart m ent of Transport at ion All right s reserved

Ta ble of Cont e nt s

20-1

Table of Contents

20.0 Tools, Consumables and Spare Parts ....................................................................... 20-3

20.1 20.2 20.3 20.4

Overview ............................................................................................................. 20-3 Specialized Tools ................................................................................................. 20-3 Consumables ...................................................................................................... 20-4 Spare Parts ......................................................................................................... 20-4

C21 Corridor Car Technical Specificat ion Copyright 2010 California Depart m ent of Transport at ion All right s reserved

Rev. F

Revision Status

Revision Status

Spec Section #

Description

All

All All All 20.2 All All All All All All All All

Original Release Edits

Formatted Complete Review of Chapter

Updated Footers Replaced Language for supplemental

reference paragraph Rewrite per SCH review

Final Formatting Incorporated Bob Highfill's edits and

comments Final Formatting Incorporated Bob Haslam's comments, Misc edits - 90% review Conformed to Style Guide Incorporated Stan's response to Interfleet's & PB's comments. Accepted all tracked changes and formatted

Date of Revision

8/8/06 8/29/07 3/19/07 7/5/07 12/10/07

4/25/09

11/23/09 11/24/09

11/24/09

11/24/09

11/25/09

12/7/09

3/2/10

3/21/10

New Revision

Level A B C D

D.1

D.2

D.3 D.4

D.5

E

E.1

E.2

E.2

F

20-2

Author

RF CLC CLC CLC CLC SCH CLC CLC CLC SCH CLC CLC CLC

C21 Corridor Car Technical Specificat ion Copyright 2010 California Depart m ent of Transport at ion All right s reserved

Rev. F

Tools, Consum a ble s a nd Spa r e Pa r t s

20-3

2 0 .0 Tools, Consum a ble s a nd Spa r e Pa r t s

2 0 .1

Overview

This chapter details the requirements for the Contractor to identify and provide the specialized tools, spare parts and consumables that will be needed to operate, maintain and repair the vehicles to be delivered to the Customer.

All information required in this chapter shall also be included in the appropriate operating and maintenance documentation as identified in Chapter 22, including:

? Operating Manual ? Running Maintenance Manual ? Heavy Maintenance Manual ? Illustrated Parts Catalogue ? Troubleshooting Guide

2 0 .2

Specialized Tools

The Contractor shall provide to the Customer five sets of all specialized tools, gauges, meters,

diagnostic equipment (including laptop computers), etc. that will be necessary to operate,

maintain, inspect, test, troubleshoot and repair all configurations of the vehicles throughout

their design life. These tools and equipment shall be delivered to the Customer at a specified

location, and shall be delivered to the Customer prior to the acceptance of the first car. All

specialized tools shall be included in the base warranty as specified.

CDRL

As part of the design review process, the Contractor shall submit a list of specialized tools and

diagnostic equipment that will be provided to the Customer.

DR

This list shall identify the item description, manufacturer, part number and purpose, and shall include a cross-reference to the maintenance manuals as to the tasks that require the use of the tools. This list shall include all specialized tools and diagnostic equipment required to operate, maintain and repair the vehicles throughout their design life, and shall include:

? Specialized tools for inspecting, repairing, removing, installing, maintaining or measuring components and systems on the cars;

? Diagnostic equipment to troubleshoot problems, determine component or system status or condition, or interpret diagnostic information;

? Portable computer equipment required to view, change or monitor the operating parameters, downloadable recorded data, service history or digital programming for computerized or microprocessor controlled components or systems; and

? All cables, connectors, software, power supplies, carrying cases and peripherals as required for use with the portable computers. All diagnostic, download and programming software shall be provided in Windows operating system format with no use restrictions so that the Customer can install the software on additional computers as needed.

C21 Corridor Car Technical Specificat ion Copyright 2010 California Depart m ent of Transport at ion All right s reserved

Rev. F

Tools, Consum a ble s a nd Spa r e Pa r t s

20-4

The Contractor shall provide drawings, schematics, specifications, part numbers and prices for all special tools and maintenance equipment to enable the Customer to purchase additional quantities.

2 0 .3

Consum a ble s

The Contractor shall provide a list of all service consumables needed to support the vehicle

throughout its service design life. Consumables are identified as those items replaced as a

function of normal operation, whether the replacement is on a periodic basis or as they wear

out. This list shall be provided as a component of the final design review.

DR

This list should include items such as:

? Brake pads ? Filters - Heating, Ventilation and Air Conditioning (HVAC), air, water ? Windshield wiper blades ? Light bulbs/Light Emitting Diodes (LEDs) ? Fuses, Diodes and Resistors ? Air hoses ? Rubber seals and Gaskets This list shall include the following information as it relates to these parts: ? Contractor part number ? Part description ? Manufacturer name ? Manufacturer part number ? Quantity required by car type ? Frequency of replacement

2 0 .4

Spare Parts

As a part of final design review, the Contractor shall provide to the Customer a list of strategic

spare parts that the Customer should acquire and maintain to support the fleet of equipment

after the end of the warranty period.

DR

This list shall include, but is not limited to the following:

? Parts that are critical to the safe operation of the equipment; ? Parts with a high failure rate, based on the Contractor's reliability analysis (see Chapter

19); ? Parts located on the vehicle exterior and therefore subject to damage from debris strikes

or accidents; ? Parts installed in a high-wear environment; and

C21 Corridor Car Technical Specificat ion Copyright 2010 California Depart m ent of Transport at ion All right s reserved

Rev. F

 ................
................

In order to avoid copyright disputes, this page is only a partial summary.

Google Online Preview   Download