Innovative Products for you - gfcs.com
[Pages:43]Innovative Products for you
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Innovative Products for you 1
2 About GF
Lightweight Design
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18
Light Vehicles
Commercial Vehicles
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62
Off-Highway
Energy
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74
Industrial Applications
Learn more about our solutions for
Aerospace
80
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Worldwide for you
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Innovative Products for you
GF Casting Solutions is one of three strong divisions within the Georg Fischer corporation, a listed company that has been independent for over 200 years. The responsible use of resources has always been important to us. Today, our foundries are role models for sustainable production and and focusing on the reduction of CO emissions.
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About GF Casting Solutions
GF Casting Solutions realizes with over 4400 employees and 13 locations worldwide, innovative production technologies and multiple materials, the casting innovations of the future. In close cooperation with our customers and partners, we guarantee that our solutions are exactly matching the challenges on the market ? from the first concept over the precise realization up to the reliable validation.
With four manufacturing technologies and an in-house Research and Development team, we offer casting solutions and additive manufacturing for six different market segments. Discover our portfolio and more details about our solutions on the following pages or on .
Follow us on LinkedIn: GF Casting Solutions
Production Technologies
Aluminum- and Magnesium High-Pressure Die-Casting
Precision Casting
Additive Manufacturing 3D Metal Printing Iron Sand Casting
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Innovative Products for you
Research & Development
Material, process, design and validation: These are the four pillars on which our development competence is based. All these departments are interlinked, overlap and support our customers from the first development stages up to serial production. With R&D teams in Schauffhausen (Switzerland) and Suzhou (China), we work closely together with our customers worldwide and develop lightweight solutions for the automotive industry and commercial vehicles.
Development of optimized materials, processes and follow-up treatments
Expertise in stable casting processes
Product design development for cast solutions
Lightweight design optimization based on bionic principles
Reliable testing of prototypes and serial products
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Lightweight Design with Functional Integration
Shock Tower
Customer Audi
Vehicle
Audi A6/A7
Process Aluminum high-pressure die-casting
Material AlSi10MnMg
Weight 4.3 kg
Value Chain
Casting, punching, heat treatment,
grinding, machining, assembling
Your Advantage
? Low tolerances through machining of attachment points ? Through heat treatment the required crash performance is obtained ? Integration of attachment points for cables and assemblies ? Ten sheet metal parts substituted with one casting
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Innovative Products for you
weight reduction
-45 %
Substitution of sheet metal
Reduced CO2 Emissions
1.3 g/km 375,000 t CO2*
*over 8 years vehicle lifetime
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Advantage in Casting
Inner Door Frame
Customer Maserati
Vehicle
Quattroporte/Ghibli
Process
Aluminum high-pressure die-casting
Material
AlMg5Si2Mn
Weight
5.5 kg
Value Chain
Casting, punching, laser cutting,
grinding, conversion coated
Your Advantage
? Integration of functions and weight reduction ? Reduction of several components
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Innovative Products for you
weight reduction
-17 %
Substitution of sheet metal Lighter than its sheet metal predecessor with high integration of functions
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Light Materials
Front Cover
Customer Porsche
Vehicle
Panamera/Cayenne/Macan
Process
Magnesium high-pressure die-casting
Material
MgAl4RE4Mn
Weight
2.1 kg
Value Chain
Casting, punching,
machining, assembling
Your Advantage
? Component for engines in lightweight design ? Creep resistant magnesium alloy ? Winner IMA Award "Casting Design Automotive"
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Innovative Products for you
Aluminum
Magnesium
weight reduction
-45 %
Material Know-how Front Cover in magnesium - nearly half the weight than its predecessor in aluminum
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