Conflicts ta.com
Doc. 06.155.00
TOYOTA
Business Partner: J78
Highlander
PIO/ DIO Rev. A
2015
07/10/15
Running Board
Part Number: 00016-48021
Accessory Code: RB1200
Conflicts
Color Applicability/Trim Level
Accessory
Color
Note: Factory or LIO Running Boards.
Kit Contents
Item #
1
Quantity Reqd.
1
2
1
Description
Driver Side Running Board
Assembly
Passenger Side Running Board
Assembly
Hardware Bag Contents
Item #
1
2
3
4
Quantity Reqd.
8
8
4
8
Vehicle/Trim Color
General Applicability
Description
10mm Bolt Plates
10mm Hex Nuts
Support Plates
Plastic Bolt Plate Retaining
Clips
Recommended Sequence of Application
Item #
1
2
3
*Mandatory
Additional Items Required For Installation
Item #
Quantity Reqd.
Description
Recommended Tools
Safety Tools
Safety Glasses
Special Tools
(none required)
Installation Tools
Torque Wrench
Socket
Ratchet
Extension
Flat Putty Knife/Scraper
Torque wrench (0-50ft-lbs)
16mm
3/8¡± or 1/2¡± Drive
3¡±
1¡± ¡ª 1-1/2¡± Wide
Special Chemicals
(none required)
Southeast Toyota Distributors, LLC
Accessory
SET Flares
SET Running Boards
Page 1 of 8
Doc. 06.155.01
Business Partner: J78
PIO Only; Not Intended for DIO
Torque Verification & Audit Sheet
07/10/15
Highlander Running Board
Part # 00016-48021
Auditor:
Team Member #1: ________________________________
Team Member Wrench #1 i.d : ______________________
VIN S cker
Team Member #2: ____________________________
Team Member Wrench #2 i.d.: ______________________
Torque Target: 23ft. lbs
Torque Range: 17.25ft. lbs ~ 34.5ft. lbs.
- 25% + 50%
Tools Required :
Torque Wrench
16mm, Socket
16mm Open End Wrench
3/8¡± or 1/2¡± Drive Ratchet
3¡± & 6¡± Extension
Torque Target: 28ft. lbs.
Torque Range: 21ft. lbs. ~ 42ft. lbs.
-25% +50%
Fastener Description
Fastener
Head
Support plate mounting bolts (4) 10mm Hex
Brackets to Bolt Plates (8)
10mm Hex
Target
(23ft. lbs)
(28ft. lbs)
Audit Torque Range
17.25 ft. lbs ~ 34.5 ft. lbs
-25% + 50%
21ft. lbs ~ 42ft. lbs
-25% + 50%
Audit Instructions:
* Confirm Audit Sheet part# matches accessory part #.
* Fill in required fields, i. e. auditor, date, etc.
* Place vehicle¡¯s VIN Sticker in designated box.
R1digital torque wrench.
* Use a calibrated
* Set torque wrench higher than upper limit value.
* Slowly apply torque until the fastener starts to rotate.
* Record the torque value into the corresponding cell table.
L1
* Repeat for all applicable fasteners.
* If any torque measurement is out of range: loosen, re-torque
& re-measure. Record torque value in the # 2 column.
L2
L1
L2
Southeast Toyota Distributors, LLC
Page 1 of 2
2015 Highlander Running Board
28FT. LBS
L1
L5
23FT. LBS
R1
R5
L2
28FT. LBS
R2
L3
28FT. LBS
R3
L6
L4
Southeast Toyota Distributors, LLC
23FT. LBS
28FT. LBS
Page 2 of 2
R6
R4
TOYOTA
Highlander
Running Board
Preparation
Parts Identification
(8) 10MM BOLT PLATES
(8) PLASTIC BOLT PLATES
RETAINING CLIPS
(4) BRACKET
SUPPORT
PLATES
PASSENGER/RIGHT SIDE
RUNNING BOARD
ASSEMBLY WITH
BRACKET
(Packed in Clear/White Bag)
DRIVER/LEFT SIDE
RUNNING BOARD
ASSEMBLY WITH
BRACKET
(Packed in Green Bag)
Front
Torque Specifications and tightening sequence
Figure reference number
1, 2, 3 and 4
5 and 6
Torque
28ft-lbs
23ft-lbs
Front
Passenger side assembly final
torque sequence illustrated
Front
Driver side assembly final
torque sequence illustrated
Southeast Toyota Distributors, LLC
Page 2 of 8
Tool required
16mm socket
16mm socket
TOYOTA
Highlander
Running Board
Installation
1) Preparation
Remove (2) rubber plugs
a) Remove contents from box.
b) Verify all parts are present.
c) Read instructions carefully.
Front
d) Working under a vehicle requires installer to
wear safety glasses.
2) Passenger Side Running Board Assembly
Installation
FIG. 1
Passenger side front location pictured
a) Starting on the passenger side of the vehicle,
locate the (9) factory rubber plugs running
along the bottom of the outer body panel,
(Figure 1).
Front
b) Counting from the front tire opening toward
the back, remove the plugs from the 3rd and
4th holes, (Figure 1).
Insert the Bolt Plates into the factory holes
with plate pointing toward rear of vehicle
c) Select (2) 10mm Bolt Plates, (Figure 2), and
(2) Bolt Plate Retaining Clips, (Figure 4).
FIG. 2
Front
d) Insert the Bolt Plates into the factory holes
with the plates facing to the rear of the vehicle,
(Figure 3).
FIG. 3
Passenger side front location pictured
Southeast Toyota Distributors, LLC
Page 3 of 8
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