Conflicts ta.com

Doc. 06.155.00

TOYOTA

Business Partner: J78

Highlander

PIO/ DIO Rev. A

2015

07/10/15

Running Board

Part Number: 00016-48021

Accessory Code: RB1200

Conflicts

Color Applicability/Trim Level

Accessory

Color

Note: Factory or LIO Running Boards.

Kit Contents

Item #

1

Quantity Reqd.

1

2

1

Description

Driver Side Running Board

Assembly

Passenger Side Running Board

Assembly

Hardware Bag Contents

Item #

1

2

3

4

Quantity Reqd.

8

8

4

8

Vehicle/Trim Color

General Applicability

Description

10mm Bolt Plates

10mm Hex Nuts

Support Plates

Plastic Bolt Plate Retaining

Clips

Recommended Sequence of Application

Item #

1

2

3

*Mandatory

Additional Items Required For Installation

Item #

Quantity Reqd.

Description

Recommended Tools

Safety Tools

Safety Glasses

Special Tools

(none required)

Installation Tools

Torque Wrench

Socket

Ratchet

Extension

Flat Putty Knife/Scraper

Torque wrench (0-50ft-lbs)

16mm

3/8¡± or 1/2¡± Drive

3¡±

1¡± ¡ª 1-1/2¡± Wide

Special Chemicals

(none required)

Southeast Toyota Distributors, LLC

Accessory

SET Flares

SET Running Boards

Page 1 of 8

Doc. 06.155.01

Business Partner: J78

PIO Only; Not Intended for DIO

Torque Verification & Audit Sheet

07/10/15

Highlander Running Board

Part # 00016-48021

Auditor:

Team Member #1: ________________________________

Team Member Wrench #1 i.d : ______________________

VIN S cker

Team Member #2: ____________________________

Team Member Wrench #2 i.d.: ______________________

Torque Target: 23ft. lbs

Torque Range: 17.25ft. lbs ~ 34.5ft. lbs.

- 25% + 50%

Tools Required :

Torque Wrench

16mm, Socket

16mm Open End Wrench

3/8¡± or 1/2¡± Drive Ratchet

3¡± & 6¡± Extension

Torque Target: 28ft. lbs.

Torque Range: 21ft. lbs. ~ 42ft. lbs.

-25% +50%

Fastener Description

Fastener

Head

Support plate mounting bolts (4) 10mm Hex

Brackets to Bolt Plates (8)

10mm Hex

Target

(23ft. lbs)

(28ft. lbs)

Audit Torque Range

17.25 ft. lbs ~ 34.5 ft. lbs

-25% + 50%

21ft. lbs ~ 42ft. lbs

-25% + 50%

Audit Instructions:

* Confirm Audit Sheet part# matches accessory part #.

* Fill in required fields, i. e. auditor, date, etc.

* Place vehicle¡¯s VIN Sticker in designated box.

R1digital torque wrench.

* Use a calibrated

* Set torque wrench higher than upper limit value.

* Slowly apply torque until the fastener starts to rotate.

* Record the torque value into the corresponding cell table.

L1

* Repeat for all applicable fasteners.

* If any torque measurement is out of range: loosen, re-torque

& re-measure. Record torque value in the # 2 column.

L2

L1

L2

Southeast Toyota Distributors, LLC

Page 1 of 2

2015 Highlander Running Board

28FT. LBS

L1

L5

23FT. LBS

R1

R5

L2

28FT. LBS

R2

L3

28FT. LBS

R3

L6

L4

Southeast Toyota Distributors, LLC

23FT. LBS

28FT. LBS

Page 2 of 2

R6

R4

TOYOTA

Highlander

Running Board

Preparation

Parts Identification

(8) 10MM BOLT PLATES

(8) PLASTIC BOLT PLATES

RETAINING CLIPS

(4) BRACKET

SUPPORT

PLATES

PASSENGER/RIGHT SIDE

RUNNING BOARD

ASSEMBLY WITH

BRACKET

(Packed in Clear/White Bag)

DRIVER/LEFT SIDE

RUNNING BOARD

ASSEMBLY WITH

BRACKET

(Packed in Green Bag)

Front

Torque Specifications and tightening sequence

Figure reference number

1, 2, 3 and 4

5 and 6

Torque

28ft-lbs

23ft-lbs

Front

Passenger side assembly final

torque sequence illustrated

Front

Driver side assembly final

torque sequence illustrated

Southeast Toyota Distributors, LLC

Page 2 of 8

Tool required

16mm socket

16mm socket

TOYOTA

Highlander

Running Board

Installation

1) Preparation

Remove (2) rubber plugs

a) Remove contents from box.

b) Verify all parts are present.

c) Read instructions carefully.

Front

d) Working under a vehicle requires installer to

wear safety glasses.

2) Passenger Side Running Board Assembly

Installation

FIG. 1

Passenger side front location pictured

a) Starting on the passenger side of the vehicle,

locate the (9) factory rubber plugs running

along the bottom of the outer body panel,

(Figure 1).

Front

b) Counting from the front tire opening toward

the back, remove the plugs from the 3rd and

4th holes, (Figure 1).

Insert the Bolt Plates into the factory holes

with plate pointing toward rear of vehicle

c) Select (2) 10mm Bolt Plates, (Figure 2), and

(2) Bolt Plate Retaining Clips, (Figure 4).

FIG. 2

Front

d) Insert the Bolt Plates into the factory holes

with the plates facing to the rear of the vehicle,

(Figure 3).

FIG. 3

Passenger side front location pictured

Southeast Toyota Distributors, LLC

Page 3 of 8

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