ZZ502 Engine (19201332 Deluxe) Specifications

[Pages:18]GM PERFORMANCE

PARTS

GENERAL MOTORS SERVICE PARTS OPERATIONS

6200 Grand Pointe Drive, Grand Blanc, MI 48439

ZZ502 Engine (19201332 Deluxe) Specifications

Specifications Part Number 19171884

This ZZ502 Deluxe Crate Engine documentation should be used in conjunction with the ZZ502 short block, GM part number 19171883, and ZZ502 long block, GM part number 12487523. The documentation included within this information packet builds on the ZZ502 short block and ZZ502 long block information. Please locate the ZZ502 short block and ZZ502 long block information and begin there. This is the final (third) section of the instruction for the ZZ502 deluxe engine assembly.

Thank you for choosing GM Performance Parts as your high performance source. GM Performance Parts is committed to providing proven, innovative performance technology that is truly.... more than just power. GM Performance Parts are engineered, developed and tested to exceed your expectations for fit and function. Please refer to our catalog for the GM Performance Parts Authorized Center nearest you or visit our website at .

This publication provides general information on components and procedures that may be useful when installing or servicing a ZZ502 deluxe assembly. Please read this entire publication before starting work. Also, please verify that all of the components listed in the Package Contents section below were shipped in the kit.

The information below is divided into the following sections: package contents, torque information, ZZ502 deluxe engine assembly specifications, engine start-up and break-in procedures, component information, and a service parts list.

The ZZ502 deluxe engine assembly includes additional components to the long block assembly which make up the deluxe engine. Additional key items include the intake manifold, carburetor, distributor, and the water pump. The ZZ502 deluxe engine is a fully assembled engine. This engine is assembled using brand new, premium quality components. The ZZ502 deluxe engine is manufactured on current production tooling; consequently you may encounter dissimilarities between the ZZ502 deluxe engine assembly and previous versions of the big block V8. In general, items such as motor mounts, accessory drives, exhaust manifolds, etc. can be transferred to a ZZ502 deluxe engine when installed in a vehicle originally equipped with a big block V8 engine. However, as noted in the following sections, there may be significant differences in the water pump, torsional damper, etc., between a ZZ502 deluxe engine and an older big block V8 engine. These differences may require modifications or additional components not included with the ZZ502 deluxe engine. When installing the ZZ502 deluxe engine in a vehicle not originally equipped with a big block V8, it may be necessary to adapt or fabricate various components for the cooling, fuel, electrical, and exhaust systems. Due to the wide variety of vehicles in which a ZZ502 deluxe engine can be installed, some procedures and recommendations may not apply to specific applications.

GM recommends that you use a minimum octane rating of 92 (R+M/2) fuel in the ZZ502 (9.6:1 compression ratio) to prevent preignition.

It is not the intent of these specifications to replace the comprehensive and detailed service practices explained in the GM service manuals.

For information about warranty coverage, please contact your local GM Performance Parts dealer.

TITLE ZZ502 Deluxe Engine Specifications

REV 04DE08 PART NO. 19171884

ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11 WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.

TO BE UNITIZED IN ACCORDANCE WITH GMSPO SPECIFICATIONS.

DATE

REVISION

10AP07 Initial Release - Rusty Sampsel

15JA08 Revised - Rusty Sampsel

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Observe all safety precautions and warnings in the service manuals when installing a ZZ502 Big Block Chevrolet (BBC) deluxe assembly in any vehicle. Wear eye protection and appropriate protective clothing. Support the vehicle securely with jackstands when working under or around it. Use only the proper tools. Exercise extreme caution when working with flammable, corrosive, and hazardous liquids and materials. Some procedures require special equipment and skills. If you do not have the appropriate training, expertise, and tools to perform any part of this conversion safely, this work should be done by a professional.

The information contained in this publication is presented without any warranty. All the risk for its use is entirely assumed by the user. Specific component design, mechanical procedures, and the qualifications of individual readers are beyond the control of the publisher, and therefore the publisher disclaims all liability incurred in connection with the use of the information provided in this publication.

Legal and Emissions Information This publication is intended to provide information about the ZZ502 engine and related components. This manual also describes procedures and modifications that may be useful during the installation of a ZZ502 engine. It is not intended to replace the comprehensive service manuals and parts catalogs which cover General Motors engines and components. Rather, it is designed to provide supplemental information in areas of interest to "do-it-yourself" enthusiasts and mechanics.

This publication pertains to engines and vehicles which are used off the public highways except where specifically noted otherwise. Federal law restricts the removal of any part of a federally required emission control system on motor vehicles. Further, many states have enacted laws which prohibit tampering with or modifying any required emission or noise control system. Vehicles which are not operated on public highways are generally exempt from most regulations, as are some special interest and pre-emission vehicles. The reader is strongly urged to check all applicable local and state laws.

Many of the parts described or listed in this manual are merchandised for off-highway application only, and are tagged with the "Special Parts Notice" reproduced here:

Special Parts Notice This part has been specifically designed for Off-Highway application only. Since the installation of this part may either impair your vehicle's emission control performance or be uncertified under current Motor Vehicle Safety Standards, it should not be installed in a vehicle used on any street or highway. Additionally, any such application could adversely affect the warranty coverage of such an on-street or highway vehicle.

Chevrolet, Chevy, the Chevrolet Bow Tie Emblem, General Motors, and GM are all registered trademarks of the General Motors Corporation.

Package contents:

Item

Description

1

Deluxe Engine Assembly (ZZ502)

2

Short Block Instructions

3

Long Block Instructions

4

Deluxe Engine Instructions

5

Starter Motor Package

6

Carburetor Package

Quantity 1 1 1 1 1 1

GM Part Number 19201332 19171883 12487523 19171884 9000852 19170095

NOTE: A packing check sheet is included that indicates each individual loose part included with this engine assembly.

TITLE ZZ502 Deluxe Engine Specifications

REV 04DE08 PART NO. 19171884

ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11 WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.

TO BE UNITIZED IN ACCORDANCE WITH GMSPO SPECIFICATIONS.

DATE

REVISION

04DE08 Revised - Rusty Sampsel

2 18 PAGE

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GM PERFORMANCE

PARTS

GENERAL MOTORS SERVICE PARTS OPERATIONS

6200 Grand Pointe Drive, Grand Blanc, MI 48439

ZZ502 Engine Torque Specifications: Distributor bolt/screw ......................................... 18 ft.-lbs. / 25 N?m Flywheel bolt/screw ........................................... 65 ft.-lbs. / 90 N?m Intake manifold bolt/screw

First pass ........................................................ 10 ft.-lbs. / 14 N?m Second pass ................................................... 25 ft.-lbs. / 34 N?m Oil level indicator tube bolt/screw ..................... 106 in.-lbs. / 12 N?m Oil pan drain plug .............................................. 15 ft.-lbs. / 20 N?m Spark plug .......................................................... 22 ft.-lbs. / 30 N?m Starter motor bolt/screw .................................... 35 ft.-lbs. / 48 N?m Water pump bolt/screw ..................................... 30 ft.-lbs. / 40 N?m

Note: These torque values are in addition to those documented within the short and long block instructions.

FRONT

Information may vary with application. All specifications listed are based on the latest production information available at the time of printing.

Caution This engine assembly needs to be filled with oil and primed. You should add the specified oil (see startup instructions) to your new engine. Check the engine oil level on the dipstick and add accordingly.

TITLE ZZ502 Deluxe Engine Specifications

REV 04DE08 PART NO. 19171884

ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11 WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.

TO BE UNITIZED IN ACCORDANCE WITH GMSPO SPECIFICATIONS.

DATE

REVISION

3 18 PAGE

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GM PERFORMANCE

PARTS

GENERAL MOTORS SERVICE PARTS OPERATIONS

6200 Grand Pointe Drive, Grand Blanc, MI 48439

Start-up and Break-in Procedures 1. After installing the engine, ensure the crankcase has been filled with 5W30 motor oil (non-synthetic) to the

recommended oil fill level on the dipstick. Also check and fill as required any other necessary fluids such as coolant, power steering fluid, etc.

2. The engine should be primed with oil prior to starting. Follow the instructions enclosed with the tool. To prime the engine, first remove the distributor to allow access to the oil pump drive shaft. Note the position of the distributor before removal. Install the oil priming tool, GM part number 12368084. Using a 1/2" dill motor, rotate the engine oil priming tool clockwise for three minutes. While you are priming the engine, have someone else rotate the crankshaft clockwise to supply oil throughout the engine and to all the bearing surfaces before the engine is initially started. This is the sure way to get oil to the bearings before you start the engine for the first time. Also, prime the engine if it sits for extended periods of time. Reinstall the distributor in the same orientation as it was removed.

3. Safety first. If the vehicle is on the ground, be sure the emergency brake is set, the wheels are chocked and the car cannot fall into gear. Verify everything is installed properly and nothing was missed.

4. Start the engine and adjust the initial timing. Set the ignition timing to 10? before top dead center (BTDC) at 650 rpm with the vacuum advance line to the distributor disconnected and plugged. This setting will produce 32? of total advance at wide-open throttle (WOT). The HEI vacuum advance canister should remain disconnected. This engine is designed to operate using only the internal centrifugal advance to achieve the correct timing curve. Rotate the distributor counterclockwise to advance the timing. Rotate the distributor clockwise to retard the timing.

5. When possible, you should always allow the engine to warm up prior to driving. It is a good practice to allow the oil sump and water temperature to reach 180?F before towing heavy loads or performing hard acceleration runs.

6. Once the engine is warm, Double check the total advance timing is 32? at 4000 RPM if using the deluxe engine configuration.

7. The engine should be driven at varying loads and conditions for the first 30 miles or one hour without wide open throttle (WOT) or sustained high RPM accelerations.

8. Run five or six medium throttle (50%) accelerations to about 4000 RPM and back to idle (0% throttle) in gear.

9. Run two or three hard throttle (WOT 100%) accelerations to about 4000 RPM and back to idle (0% throttle) in gear.

10. Change the oil and filter. Replace with 5W30 motor oil (not synthetic) and a PF454 AC Delco oil filter. Inspect the oil and the oil filter for any foreign particles to ensure that the engine is functioning properly.

11. Drive the next 500 miles under normal conditions or 12 to 15 engine hours. Do not run the engine at its maximum rated engine speed. Also, do not expose the engine to extended periods of high load.

12. Change the oil and filter. Again, inspect the oil and oil filter for any foreign particles to ensure that the engine is functioning properly.

13. Do not use synthetic oil for break-in. It would be suitable to use synthetic motor oil after the second recommended oil change and mileage accumulation. In colder regions, a lower viscosity oil may be required for better flow characteristics.

TITLE ZZ502 Deluxe Engine Specifications

REV 04DE08 PART NO. 19171884

ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11 WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.

TO BE UNITIZED IN ACCORDANCE WITH GMSPO SPECIFICATIONS.

DATE

REVISION

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GENERAL MOTORS SERVICE PARTS OPERATIONS

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ZZ502 Component Information Ignition System The HEI distributor (GM Part Number 93440806) included with the ZZ502 deluxe engine is a self-contained ignition system that includes a magnetic pickup, a module, a coil, a rotor, and a cap. The HEI's large diameter cap minimizes arcing and cross firing between adjacent spark plug terminals. The cap's male terminals provide a reliable, positive connection for the spark plug leads. However, the HEI's large diameter cap may interfere with other underhood components in vehicles not originally equipped with HEI ignition systems. Check for adequate clearance before installation. The HEI distributor supplied with the ZZ502 deluxe engine has a hardened drive gear that is compatible with a steel camshaft. Use of a non-hardened distributor gear will result in excessive wear.

The HEI system requires a 12-volt power supply for proper operation. The HEI ignition system should be connected directly to the battery with 10 or 12 gauge wire through a high quality ignition switch. If you are installing an HEI ignition in an early-model vehicle originally equipped with a point-type ignition, be sure to remove or bypass the resistor in the wiring harness to ensure the HEI receives 12 volts continuously. Use distributor connector package GM Part Number 12167658, which includes connectors and wires for the HEI's tachometer and 12 volt terminals.

Water Pump The ZZ502 deluxe engine comes with an aluminum, short style water pump, GM Part Number 14058915. The pump included with this kit has a standard rotation impeller that is used with conventional accessory drives. Some serpentine belt systems require a water pump with a reverse-rotation impeller. In these instances, install a water pump specified for the original application.

Timing Information Set initial spark timing at 10? before top dead center (BTDC) at 650 rpm with the vacuum advance line to the distributor disconnected and plugged. This setting will produce 32? of total advance at wide-open throttle (WOT). The HEI vacuum advance canister should remain disconnected. This engine is designed to operate using only the internal centrifugal advance to achieve the correct timing curve. The HEI distributor supplied with the ZZ502 deluxe engine has mechanical centrifugal spark advance with the following curves:

Mechanical Advance:

RPM

Advance

1100

0.0?

1600

12.0?

2400

16.0?

4600

22.0?

Carburetor The carburetor included with the ZZ502 deluxe engine is a Holley 4-barrel Model 4150 dual feed fuel inlet, vacuum secondary carburetor. This carburetor features center hung float bowls, electric choke, power valve blow-out protection, and a secondary power valve. It has the correct calibration for ZZ502 crate engines. For more information and carburetor set up instructions, see the specific carburetor instruction sheet or visit .

Air Cleaner The ZZ502 deluxe engine does not include an air cleaner assembly. GM Part Number 12342080, is a chrome, 14 inch, low profile air cleaner assembly with CHEVROLET on its cover. This part number is supplied with a 3 inch tall air cleaner element, GM Part Number 6421746. A taller 4 inch air cleaner element is available as GM Part Number 8997189.

TITLE ZZ502 Deluxe Engine Specifications

REV 04DE08 PART NO. 19171884

ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11 WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.

TO BE UNITIZED IN ACCORDANCE WITH GMSPO SPECIFICATIONS.

DATE

REVISION

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ZZ502Service Parts List:

Part # 09000852 19170095 12366985 12494151 19145286 12495078 93440806 12167658 12363407 10202456 10108470 10105135 06487532 12363390 12366987 12366988 12366993 12462970 3947880 3875916 3921912 3860038 12363411 12495488 14085759 12366994 12557083 12550533 274244 12363407 12368081 10227762 10227763 12368085 12368082 19170540 6264902

Quantity 1 1 1 1 8 1 1 1 1 1 1 1 1 2 4 4 1 1 16 8 8 4 2 1 2 2 1 1 1 1 1 8 8 1 16 1 1

Name Motor Asm, Start Carburetor Pkg, 850 Cfm 4 Bbl Gasket Pkg, Int Manif Pump Kit, Wat Sparkplug Wire Pkg, Splg*Perf Parts Logo* Distributor Asm Connector Pkg, Distr Hei Pwr Manifold Pkg, Int*Holley Base Thermostat Asm-Eng Cool Outlet-Wat Gasket-Wtr Otlt Valve, Pcv Head Asm, Cyl (Oval Port) W/Val Intake Valve Exhaust Valve Valve Stem Seals Inner/Outer Valve Spring Valve Locks Valve Spring Shim Rocker Arm Stud Guideplate Gasket, Cyl Hd Cover Pkg, Rkr Arm Gasket Asm-Vlv Rkr Cvr Decal, Eng Displ*502 Performanc Indicator Asm-Oil Lvl Tube Asm-Oil Lvl Ind Seal-O Ring Manifold, Int*Holley Base Cnc'd Rod Asm Pkg, Vlv Push(Qty 16) Rod Asm-Vlv Push Rod,Exh Vlv Push Arm Kit, Vlv Rkr Arm Kit, Vlv Rkr(Qty 1) Block Asm, Eng Seal, Rr Brg Cap (O Ring

GENERAL MOTORS SERVICE PARTS OPERATIONS

6200 Grand Pointe Drive, Grand Blanc, MI 48439

Part # 10181306 12529885 10181307 10183723 10101164 14097040 10216339 10114166 10126796 3864814 10185034 3727207 10198922 3963571 14096148 3942410 12533507 12524293 10181277 10240721 24100042 3536966 10106407 12555167 3998289 3764554 10230954 10191640 10198910 12366543 12560176 9424877 12560177 10114177 17120061 12551397

Quantity 1 3 1 1 1 1 1 1 1 1 1 6 8 1 2 2 8 8 16 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 16 8

Name Bearing, Cr/Shf Upr/Lwr (Std) Bearing, Cr/Shf Upr/Lwr (Std) Bearing, Cr/Shf Thr Upr/Lwr Thrust Crankshaft Asm Seal Asm, Cr/Shf Rr Oil Deflector, Cr/Shf Oil Balancer Asm, Cr/Shf Key, Torsional Dpnr Bolt/Screw, Cr/Shf Balr Washer, Cr/Shf Balr Flywheel Asm Bolt/Screw, Flywhl Rod, Conn Cap, Conn Rod Bolt/Screw, Conn Rod Nut, Conn Rod Piston Asm, (W/ Pin And Rings) Ring Kit Bearing, Conn Rod Pan Asm, Oil Plug Asm, Oil Pan Drn Seal, Oil Pan Drn Plug Gasket, Oil Pan Pump Asm, Oil (W/ Scrn) Shaft, O/Pmp Drv Retainer, O/Pmp Drv Shf Cover Asm, Eng Frt (W/ T Seal Asm, Cr/Shf Frt Oil Gasket, Eng Frt Cvr Camshaft Asm Sprocket, Cm/Shf Bolt/Screw, Cm/Shf Spkt Sprocket, Cr/Shf Chain Asm, Tmg Lifter Asm, Vlv Guide, Vlv Lftr

TITLE ZZ502 Deluxe Engine Specifications

REV 04DE08 PART NO. 19171884

ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11 WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.

TO BE UNITIZED IN ACCORDANCE WITH GMSPO SPECIFICATIONS.

DATE

REVISION

6 18 PAGE

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GM PERFORMANCE

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Fran?ais

GENERAL MOTORS SERVICE PARTS OPERATIONS

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Caract?ristiques techniques du moteur ZZ502 (19201332 de luxe)

Num?ro de pi?ce de caract?ristiques techniques 19171884

La pr?sente documentation en mati?re du moteur en caisse de luxe ZZ502 devrait ?tre utilis?e conjointement avec le moteur embiell? ZZ502, num?ro de pi?ce GM 19171883, et le bloc moteur ? bloc-cylindres avec culasse ZZ502, num?ro de pi?ce GM 12487523. La documentation comprise dans cette pochette d'information sert de suppl?ment ? l'information sur le bloc moteur embiell? ZZ502 et sur le bloc moteur ? bloc-cylindres avec culasse ZZ502. Pri?re de rep?rer l'information sur le bloc moteur embiell? ZZ502 et sur le bloc moteur ? bloc-cylindres avec culasse ZZ502 et de commencer par celle-ci. La pr?sente constitue la derni?re (troisi?me) section des consignes aff?rentes au moteur de luxe ZZ502.

Merci d'avoir choisi les pi?ces de GM Performance Parts. GM Performance Parts s'est engag?e ? offrir une technologie de rendement ?prouv?e et novatrice qui est r?ellement... beaucoup plus que de la puissance. Les pi?ces de GM Performance Parts ont ?t? con?ues, ?labor?es et mises ? l'essai de mani?re ? d?passer vos attentes d'ajustage pr?cis et de fonction. Pri?re de se reporter ? notre catalogue pour trouver le centre de GM Performance Parts agr?? le plus pr?s, ou aller sur notre site Web ? .

La pr?sente publication offre de l'information d'ordre g?n?ral sur les composants et les proc?dures pouvant s'av?rer utile lors de l'installation ou de l'entretien d'un bloc moteur de luxe ZZ502. Pri?re de lire cette publication tout enti?re avant d'entamer le travail. S'assurer ?galement que tous les composants ?num?r?s sous la rubrique Contenu de l'emballage ci-dessous ont ?t? exp?di?s dans la trousse.

Les renseignements ci-dessous sont r?partis sous les rubriques suivantes : contenu de l'emballage, information sur le couple de serrage, caract?ristiques techniques de moteur de luxe ZZ502, proc?dures de d?marrage et de rodage du moteur, renseignements sur les composants et une liste de pi?ces de rechange.

L'ensemble de moteur de luxe ZZ502 comprend des composants de plus que l'ensemble de bloc moteur ? bloccylindres avec culasse qui composent le moteur de luxe. Les principaux composants suppl?mentaires comprennent la tubulure d'admission, le carburateur, le distributeur et la pompe ? eau. Le moteur ZZ502 de luxe est un moteur enti?rement assembl?. L'assemblage de ce moteur est effectu? en utilisant des composants neufs de premi?re qualit?. Le moteur ZZ502 de luxe est fabriqu? ? l'aide de l'outillage de la production en cours; par cons?quent, on pourrait rencontrer certaines dissimilitudes entre l'ensemble du moteur ZZ502 de luxe et les versions ant?rieures du moteur V-8 ? gros bloc. En g?n?ral, des composants tels que les supports du moteur, les entra?nements des organes secondaires, les collecteurs d'?chappement, etc., peuvent ?tre transf?r?s ? un moteur ZZ502 de luxe lorsque celui-ci est install? dans un v?hicule qui ?tait muni ? l'origine d'un moteur V8 ? gros bloc. Toutefois, tel que mentionn? aux sections suivantes, il peut exister des diff?rences significatives de la pompe ? eau, de l'amortisseur ? torsion, etc., d'un moteur ZZ502 de luxe et d'un moteur V8 plus ancien ? gros bloc. Ces diff?rences peuvent n?cessiter des modifications ou des composants suppl?mentaires qui ne sont pas compris avec le moteur ZZ502 de luxe. Lors de l'installation du moteur ZZ502 de luxe dans un v?hicule qui n'?tait pas muni ? l'origine d'un moteur V8 ? gros bloc, il peut s'av?rer n?cessaire d'adapter ou de fabriquer diff?rents composants pour les syst?mes de refroidissement, d'alimentation, ?lectrique et d'?chappement. Compte tenu de la grande vari?t? de v?hicules dans lesquelles un moteur ZZ502 de luxe peut ?tre install?, certaines proc?dures et recommandations peuvent ne pas s'appliquer ? certaines applications.

La GM recommande l'utilisation d'un carburant ? indice d'octane minimal de 92 (R+M/2) dans le moteur ZZ502 (taux de compression de 9,6 ? 1) pour ?viter l'allumage pr?matur?.

Ces caract?ristiques techniques ne sont pas destin?es ? remplacer les pratiques d'entretien compl?tes et d?taill?es expliqu?es dans les manuels d'atelier GM.

Pour obtenir de l'information sur l'?tendue de la garantie, pri?re de communiquer avec le concessionnaire GM Performance Parts de sa localit?.

TITLE ZZ502 Deluxe Engine Specifications

REV 04DE08 PART NO. 19171884

ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11 WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.

TO BE UNITIZED IN ACCORDANCE WITH GMSPO SPECIFICATIONS.

DATE

REVISION

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GM PERFORMANCE

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GENERAL MOTORS SERVICE PARTS OPERATIONS

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Observer toutes les mesures de s?curit? et les avertissements figurant dans les manuels d'atelier lors de l'installation d'un moteur Chevrolet (BBC) ? gros bloc ZZ502 de luxe dans quelque v?hicule que ce soit. Porter des lunettes de s?curit? et des v?tements de protection appropri?s. Soutenir le v?hicule sur des chandelles lors des manoeuvres en dessous ou ? proximit? du v?hicule. N'utiliser que les outils appropri?s. Faire preuve d'une extr?me prudence lors de la manipulation de liquides et de mati?res inflammables, corrosifs et dangereux. Certaines proc?dures exigent de l'?quipement et des comp?tences sp?ciaux. Si l'on ne poss?de pas la formation, l'exp?rience ou les outils appropri?s pour effectuer quelque manoeuvre de conversion que ce soit en toute s?curit?, pri?re de faire effectuer le travail par un professionnel.

L'information contenue dans la pr?sente publication est pr?sent?e sans garantie. L'utilisateur assume tout le risque de son utilisation. La conception des composants particuliers, les proc?dures m?caniques et les comp?tences des lecteurs individuels sont ind?pendantes de la volont? de l'?diteur et, ainsi, ce dernier se d?charge de toute responsabilit? li?e ? l'utilisation de l'information fournie dans la pr?sente publication.

Information juridique et en mati?re d'?missions La pr?sente publication a pour objet d'offrir des renseignements sur le moteur ZZ502 et les composants connexes. Ce guide d?crit ?galement les proc?dures et les modifications pouvant s'av?rer utiles lors de l'installation d'un moteur ZZ502. Ces renseignements ne sont pas destin?s ? remplacer les manuels d'atelier complets et les catalogues de pi?ces en mati?re de moteurs et de composants de la General Motors. Plut?t, ce guide a ?t? con?u pour offrir des renseignements suppl?mentaires sur les mati?res pouvant int?resser les ?bricoleurs? et les m?caniciens.

Cette publication s'applique aux moteurs et aux v?hicules qui sont utilis?s hors des voies publiques, sauf indication contraire expresse. Les r?glements f?d?raux restreignent la d?pose des v?hicules automobiles de toute partie d'un syst?me antipollution exig? par la loi f?d?rale. En outre, de nombreux ?tats ont ?tabli des lois qui interdisent le trafiquage ou la modification de tout syst?me antipollution ou antibruit exig? par la loi. En r?gle g?n?rale, les v?hicules qui ne roulent pas sur les voies publiques, tout comme certains v?hicules d'int?r?t sp?cial et pr?-?missions, sont exempts de la plupart de la r?glementation. On sugg?re fortement au lecteur de consulter tous les r?glements municipaux et provinciaux applicables.

Plusieurs des pi?ces qui sont d?crites ou ?num?r?es dans le pr?sent ouvrage sont commercialis?s ? des fins hors autoroute seulement et ils portent l'?tiquette ?Special Parts Notice? (avis sp?cial sur les pi?ces) qui est reproduite ici.

?Special Parts Notice? (avis sp?cial sur les pi?ces) Cette pi?ce a ?t? con?ue sp?cifiquement pour une application hors autoroute seulement. Puisque l'installation de cette pi?ce pourrait nuire au rendement antipollution du v?hicule ou donner lieu ? son manque d'homologation en vertu des normes de s?curit? actuelles des v?hicules automobiles, celle-ci ne doit pas ?tre install?e dans un v?hicule qui sera utilis? sur une voie publique ou une autoroute. En outre, une telle application pourrait donner lieu ? l'annulation de la garantie d'un tel v?hicule hors route ou hors autoroute.

Chevrolet, Chevy, l'embl?me du noeud papillon Chevrolet, General Motors et GM sont tous des marques d?pos?es de la soci?t? General Motors.

Contenu de l'emballage :

Article

Description

1

Moteur de luxe (ZZ502)

2

Consignes en mati?re du bloc moteur embiell?

3

Consignes relatives au bloc moteur ?

bloc-cylindres avec culasse

4

Consignes relatives au moteur de luxe

5

Ensemble de d?marreur

6

Ensemble de carburateur

Quantit? 1 1

1 1 1 1

Num?ro de pi?ce GM 19201332 19171883

12487523 19171884 9000852 19170095

NOTA : Une liste de contr?le d'emballage est comprise; celle-ci indique chaque pi?ce comprise individuellement dans cet emballage du moteur.

TITLE ZZ502 Deluxe Engine Specifications

REV 04DE08 PART NO. 19171884

ALL INFORMATION WITHIN ABOVE BORDER TO BE PRINTED EXACTLY AS SHOWN ON 8 1/2 x 11 WHITE 16 POUND BOND PAPER. PRINT ON BOTH SIDES, EXCLUDING TEMPLATES.

TO BE UNITIZED IN ACCORDANCE WITH GMSPO SPECIFICATIONS.

DATE

REVISION

8 18 PAGE

OF

AUTH

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