P&W ENGINE SERVICES, INC. - TurbineTracker

P&W ENGINE SERVICES, INC. Cessna Caravan Model 208 Series

ADAS+

ADAS-G-010-1/A Revision K

PREFACE

Disclaimer

Like all instrumentation, the Pratt & Whitney Engine Services, Inc. ADAS+ system requires knowledgeable interpretation by the pilot. Any recommendations and operating procedures contained in this manual shall not supersede the Aircraft or Engine manufacturer recommendations, operating procedures, or limits. The Pratt & Whitney Engine Services, Inc. ADAS+ system should not be used as a primary guide monitoring the Aircraft and Engine manufacturers operating limits. Pratt & Whitney Engine Services, Inc. is not liable for any damages resulting from the use of this product.

This Document is Subject to the Restrictions Contained on Cover Page

The export control classification with respect to this document is contained on the first page

ADAS-G-010-1/A

- i-

P&W ENGINE SERVICES, INC. Cessna Caravan Model 208 Series

ADAS+

ADAS-G-010-1/A Revision K

Rev Status of Sheets

Rev Sheet Rev Sheet Rev Sheet Rev Sheet

REVISION HISTORY I KI J J I J I I J I I J I I I i ii iii iv v 1 2 3 4 5 6 7 8 9 10 11 I I I I I I I I I I I KI J J J 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 JJJJJJJJJJJJJJJJ 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 JJJJJJJJJJ 44 45 46 47 48 49 50 51 52 53

REV. NO

A

B

ECO # 735

C

812

D

839

E

850

F

860

G

957

H

980

I

994

J

1103

K

1123

LOG OF REVISIONS DESCRIPTION

Initial Release

Correct errors in OAT wiring diagram and Fuel Flow connection, change contents of Processor Assembly Kit

Add Split Lamp Option. Revise Footer Information. Correct Typos.

Revise Connection Chart to show the correct pin-out for the J2 Harness.

Correct part number for Processor Mounting Bracket

Correct dimensions for Split Lamp. Correct OAT Probe connections

Revise Connection Chart to include wire numbering. Revise Schematics to include wire numbering. Revise Split Lamp and all associated text. Revised part numbers

and associated text. Corrected spelling. Updated company name and address

Add Ice Vane Switch Kit to Parts List. Add Ice Vane Installation Instructions.

Revise Parts List. Update Schematics. Revise OAT, Torque, Circuit Breaker, and Download Port Instructions. Correct Typographical Errors.

Add optional Garmin G620 Interface Cable P/N ADAS-C-072-1 to Parts List. Add Installation Steps and

Schematics to support the interface.

Correct Typographical Error - Hour Meter wire number

Date 12/16/02 05/27/04 05/24/05 09/12/05 01/27/06 07/06/06

11/05/07

12/08/08 02/23/09

11/15/11 12/04/12

PAGES REVISED

i, 2, 24, 25, and 39 All

Cover, i ? iv, and 38

Cover, ii, and 5 7, 8, 40-43

All

Cover, ii ?v, 21 ? 49

All

Cover, ii, iv, v, 2, 5, 8, 25 - 53 Cover, ii, 23

NOTE: If the ADAS+ Installation Manuals are revised, all operators will be provided with a copy of the applicable revision. If you have a subscription with TurbineTrackerTM, you will be informed via email of new revisions to this manual. In addition to this, P&W Engine Services maintains the latest versions of all manuals in the Support Section of TurbineTrackerTM.

If you are not a subscriber to TurbineTrackerTM, you may call P&W Engine Services Customer Support at 781-762-8600 for the latest revision.

This Document is Subject to the Restrictions Contained on Cover Page

The export control classification with respect to this document is contained on the first page

ADAS-G-010-1/A

- ii-

P&W ENGINE SERVICES, INC. Cessna Caravan Model 208 Series

ADAS+

ADAS-G-010-1/A Revision K

TABLE OF CONTENTS

1

CESSNA CARAVAN MODEL 208 SERIES APPLICATION....................................................... 1

1.1 SCOPE ................................................................................................................................................ 1

2

INSTALLATION AND MAINTENANCE ..................................................................................... 2

2.1 PARTS LIST ........................................................................................................................................ 2 2.1.1 ADAS+ by Parts Kits.................................................................................................................. 2 2.1.2 Components by Kit ..................................................................................................................... 2

3

INSTALLATION ? MECHANICAL .............................................................................................. 6

3.1 PROCESSOR ........................................................................................................................................ 6 3.1.1 System Processor Mounting........................................................................................................ 6

3.2 COCKPIT COMPONENTS ...................................................................................................................... 8 3.2.1 Standard TREND Lamp or Optional Engine/Trend Split Lamp and Download Port .................... 8

3.3 AIRFRAME COMPONENTS ................................................................................................................. 11 3.3.1 Circuit Breaker Mounting......................................................................................................... 11

3.4 NAVIGATION .................................................................................................................................... 12 3.4.1 Pitot / Static Pressure Transducer Mounting............................................................................. 12 3.4.2 Outside Air Temperature Probe................................................................................................ 16

3.5 ENGINE INDICATING......................................................................................................................... 18 3.5.1 Torque Transducer Installation ................................................................................................ 18 3.5.2 Firewall Connector Installation................................................................................................ 20 3.5.3 Particle Separator Switch Installation ...................................................................................... 22

3.6 HARNESS INSTALLATION.................................................................................................................. 23 3.6.1 "J1" Harness Installation......................................................................................................... 23 3.6.2 "J2" Harness Installation......................................................................................................... 23 3.6.3 "J3" Harness Installation......................................................................................................... 23

4

INSTALLATION - ELECTRICAL .............................................................................................. 24

4.1 COCKPIT COMPONENTS .................................................................................................................... 24 4.1.1 Standard Cockpit TREND Switch Wiring .................................................................................. 24 4.1.2 Optional ENGINE/TREND Split Lamp Wiring.......................................................................... 25 4.1.3 Download Port Connector Wiring ............................................................................................ 25 4.1.3.1 Optional Garmin G620 Interface Cable"ADAS-C-072-1" ..................................................... 26

4.2 NAVIGATION .................................................................................................................................... 27 4.2.1 Pitot / Static Pressure Transducer Wiring................................................................................. 27 4.2.2 Outside Air Temperature (OAT) Probe Wiring.......................................................................... 27

4.3 ENGINE INDICATING......................................................................................................................... 29 4.3.1 Engine Temp (ITT) ................................................................................................................... 29 4.3.2 Engine N1 (Ng) Speed Sensor ................................................................................................... 30 4.3.3 Engine Np Speed Sensor........................................................................................................... 30 4.3.4 Engine Wf Sensor ..................................................................................................................... 30 4.3.5 Engine Torque Wiring .............................................................................................................. 31 4.3.6 Particle Separator Switch Wiring ............................................................................................. 32

4.4 AIRFRAME SENSORS......................................................................................................................... 32 4.4.1 Engine Hour Meter................................................................................................................... 32 4.4.2 Bleed Air .................................................................................................................................. 32 4.4.3 Engine EPL .............................................................................................................................. 32

4.5 ELECTRICAL POWER......................................................................................................................... 32

This Document is Subject to the Restrictions Contained on Cover Page

The export control classification with respect to this document is contained on the first page

ADAS-G-010-1/A

- iii-

P&W ENGINE SERVICES, INC. Cessna Caravan Model 208 Series

ADAS+

ADAS-G-010-1/A Revision K

4.5.1 Battery Power / Ground Connection ......................................................................................... 32 4.5.2 Bus (Switched) Power Connection ............................................................................................ 33 4.6 FINAL INSTALLATION NOTES............................................................................................................ 34

5

HARNESS CONNECTOR SIGNAL PINOUTS........................................................................... 35

5.1 POWER/ SENSOR CABLE J1, 15 PIN S KEYED CONNECTOR ................................................................ 35 5.2 SENSOR CABLE J2, 15 PIN SA KEYED CONNECTOR........................................................................... 36 5.3 COCKPIT TREND / SENSOR CABLE, J3, 37 PIN S KEYED CONNECTOR ................................................ 37

6

WIRING DIAGRAM..................................................................................................................... 39

6.1 ADAS + CONNECTION CHART ? CESSNA MODEL 208 SERIES ........................................................... 39 6.2 ADAS+ SCHEMATIC ? NO SUPPLIED TORQUE TRANSDUCERS........................................................... 41 6.3 ADAS+ SCHEMATIC ? SUPPLIED TORQUE TRANSDUCERS ................................................................ 42 6.4 ADAS+ SCHEMATIC (SPLIT LAMP OPTION) ? NO SUPPLIED TORQUE TRANSDUCERS ........................ 43 6.5 ADAS+ SCHEMATIC (SPLIT LAMP OPTION) ? SUPPLIED TORQUE TRANSDUCERS.............................. 44 6.6 ADAS+ SCHEMATIC (GARMIN G620 OPTION) ? NO SUPPLIED TORQUE TRANSDUCERS .................... 45 6.7 ADAS+ SCHEMATIC (GARMIN G620 OPTION) ? SUPPLIED TORQUE TRANSDUCERS.......................... 46 6.8 ADAS+ SCHEMATIC (GARMIN G620 / SPLIT LAMP OPTION) ? NO SUPPLIED TORQUE TRANSDUCERS

........................................................................................................................................................ 47 6.9 ADAS+ SCHEMATIC (GARMIN G620 / SPLIT LAMP OPTION) ? SUPPLIED TORQUE TRANSDUCERS..... 48

7

APPENDIX A................................................................................................................................. 49

7.1 PARTICLE SEPARATOR SWITCH INSTALLATION................................................................................. 49

LIST OF FIGURES

FIGURE A- 1: ADAS+ PROCESSOR LOCATION.................................................................................................... 6 FIGURE A- 2: PROCESSOR INSTALLATION CONFIGURATION................................................................................ 7 FIGURE A- 3: PROCESSOR MOUNTING TOP VIEW ............................................................................................... 7 FIGURE A- 4: PROCESSOR INSTALLATION LOCATION ON CESSNA CARAVAN 208B ............................................. 8 FIGURE A- 5: TYPICAL MOUNTING LOCATION FOR TREND SWITCH OR ENGINE/TREND SPLIT LAMP............. 9 FIGURE A- 6: TYPICAL MOUNTING LOCATION FOR DOWNLOAD PORT................................................................ 9 FIGURE A- 7: TREND SWITCH OR ENGINE/TREND SPLIT LAMP INSTALLATION IN CESSNA CARAVAN 208B. 10 FIGURE A- 8: TYPICAL DOWNLOAD PORT INSTALLATION IN CESSNA CARAVAN 208B ..................................... 10 FIGURE A- 9: CIRCUIT BREAKER INSTALLATION IN CESSNA CARAVAN 208B ................................................... 11 FIGURE A- 10: PITOT STATIC MOUNTING LOCATION........................................................................................ 12 FIGURE A- 11: PITOT/STATIC INSTALLATION CONFIGURATION ........................................................................ 14 FIGURE A- 12: PITOT / STATIC TRANSDUCER INSTALLATION ON CESSNA CARAVAN 208B ............................... 15 FIGURE A- 13: PITOT / STATIC TRANSDUCER ALTERNATE MOUNTING CONFIGURATION .................................. 15 FIGURE A- 14: OAT PROBE MOUNTING LOCATION .......................................................................................... 16 FIGURE A- 15: OAT INSTALLATION CONFIGURATION ...................................................................................... 16 FIGURE A- 16: OAT PROBE INSTALLATION - EXTERIOR SKIN OF CESSNA CARAVAN 208B ............................... 17 FIGURE A- 17: TORQUE TRANSDUCER INSTALLATION CONFIGURATION........................................................... 19 FIGURE A- 18: TORQUE TRANSDUCER INSTALLATION ON CESSNA CARAVAN 208B ......................................... 19 FIGURE A- 19: FEEDTHRU MOUNTING LOCATION ............................................................................................ 20 FIGURE A- 20: FIREWALL FEEDTHRU INSTALLATION ON CESSNA CARAVAN 208B ........................................... 21 FIGURE A- 21: PARTICLE SEPARATOR SWITCH LOCATION................................................................................ 22 FIGURE A- 22: STANDARD TREND SWITCH AND LAMP CONNECTOR WIRING.................................................. 24 FIGURE A- 23: OPTIONAL ENGINE/TREND SPLIT LAMP CONNECTOR WIRING ............................................... 25 FIGURE A- 24: DOWNLOAD PORT CONNECTOR ................................................................................................ 25

This Document is Subject to the Restrictions Contained on Cover Page

The export control classification with respect to this document is contained on the first page

ADAS-G-010-1/A

- iv-

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