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gauge the block length

Scrap spacer

Blank for A

A

Cut perfectly square blocks (A) without measuring by using the blank as a gauge when setting the rip fence and spacer.

Elegant and easy

Candleholders

This made-in-a-weekend gift will brighten the day of the recipient, but you get something out of it, too: a use for those small scraps too good to throw out. In our stash of cutoffs, we found maple and wenge.

Make the blocks

1For the blocks (A) [Drawing 1], prepare a 5/8?17/8?15" maple blank. To

safely cut blocks from the blank, place a 2"-wide scrap against the tablesaw's rip fence, and place the block blank between the scrap and the blade [Photo A]. Slide the rip fence over until the blank just touches the teeth (not the body) of the blade and lock the fence in place. Using double-faced tape, stick the scrap to the saw table in front of the blade [Photo B]. Attach an extension to your miter gauge.

54 DP-00861a

?Copyright Meredith Corporation 2010

Butt the end of the blank against the scrap, then crosscut six blocks (A) from the blank.

2Set up a 1/4" dado blade in your tablesaw, 1/4" above the table. With the rip fence 13/16" from the blade, cut four grooves in each block (A) [Photo C].

3Chuck a 7/8" Forstner bit in your drill press. On three blocks (A) draw diagonal lines from corner to corner. Clamp one of the marked blocks in a wood handscrew, center the block under the bit, and clamp the handscrew to the drill-press table. Drill a 1/2"-deep counterbore. Repeat this for the other two marked blocks. Sand the blocks to 220 grit, slightly rounding the top edge of each counterbore so the lip of the brass ferrule seats against the block [Drawing 1]. Test the fit of the ferrules, then remove them.

Shape the legs

1Cut 1/4"-thick stock to size for each leg (B, C, D) [Materials List]. Make a copy of the Short, Medium, and Tall Leg Patterns from the WOOD Patterns? insert. Stack like-size leg blanks together with double-faced tape between each piece. Spray-adhere a pattern to the top of each stack and bandsaw or scrollsaw the legs to within 1/16" of the lines. Sand up to the lines with a sanding drum; then remove the patterns with a bit of mineral spirits. Carefully separate the legs, and sand them to 220 grit.

2Scrapwood spacer blocks simplify assembling the candleholders. From a 1/2?2?16" blank, cut six spacers: two 1/2" long, two 21/2" long, and two 41/2" long.

WOOD magazine October 2010

spacer ensures safe cuts

Scrap spacer

clamp and cut

a scrappy assembly solution

B

A 13/16"

A

Miter-gauge extension A

1/2"-thick spacers

B

Because of the open area between the blade and fence created by the spacer, the blocks (A) fall away from the blade after being cut.

C

Butt each block (A) against the rip fence and clamp it to the miter-gauge extension. Notch each end and edge of each block.

/ " counterbore ?" deep, centered on top block only

Brass ferrule

A

5/8"-thick spacers

D

Spacers below the lower block (A) set it at the proper height. Spacers between the legs (B) position the upper block. Clamp with tape.

?" grooves

?" deep, centered

/"

A

/"

7" part B 5" part C 3" part D

4?" part B

2?" part C

?" part D

Location

A

of A

1/"

1/"

/" 1?"

Materials List

FINISHED SIZE

Part

TW L

*A blocks

5/8" 17/8" 17/8"

B tall legs

1/4" 11/4" 7"

C medium legs 1/4" 11/4" 5"

D short legs

1/4" 11/4" 3"

*Parts cut from larger blank. See the instructions.

Matl. Qty. M6 W4 W4 W4

Materials key: M?maple, W?wenge. Supplies: Spray adhesive. Blade and bit: Stack dado set, 7/8" Forstner bit.

Source: Brass ferrules (3) no. 21766, $0.59, Rockler, 800-279-4441, .

1 exploded view

?"

Produced by Craig Ruegsegger with Jeff Mertz Project design: Jeff Mertz Illustrations: Roxanne LeMoine; Lorna Johnson

From a second blank, cut twelve 5/8?2?2" spacers. With four 5/8"-thick spacers under an undrilled block (A) [Photo D] put a dot of glue in each notch and press the legs in place. Glue the top block in place, then slide two 1/2"-thick spacers

between the legs and blocks. Quick Tip! Cheap and effective tape clamps. Wrap the assembly with painter's tape and let the glue dry.

3Remove the spacers and apply finish to each candleholder. (We sprayed on three coats of aerosol lacquer, sanding lightly between coats with 320-grit



EXPLODED VIEW

FILENAME:200Candles1_#100672713.ai Date: 4-10

sandpaper.) Press the brass ferrules into the top blocks (no adhesive needed). Now brighten your next celebration with these beautiful candleholders.

Cutting Diagram

*A *A *A

? x 3? x 24" Maple (.7 bd. ft.) *Plane or resaw to the thickness listed in the Materials List.

B

B

C

C

D

D

? x 3? x 36" Wenge (.3 bd. ft.)

55

Filename: 200 Candles1 (4-24) RL 2-22, JM 3-8 CR 4-7, rl4-8 CR 4-22, RL 4-24

To ensure full-size patterns are correct size, your printer should be set to print at 100% (not t to page). Measure full-size patterns to verify size.

?" ?" ?" 1"

TALL LEG FULL-SIZE PATTERN (4 needed)

7"

1?"

B

MEDIUM LEG

FULL-SIZE PATTERN (4 needed)

5" 1?"

C

1/"

A

?" grooves ?" deep

/"

1/"

?"

/ " hole ?" deep, centered

?"

on top

block only

BLOCKS FULL-SIZE PATTERN

(6 needed)

SHORT LEG FULL-SIZE PATTERN 3" (4 needed)

1?"

D

FILENAME:200CandlesPP_#100672715.ai Date: 4-10 Lorna J.

WOOD Patterns?

Filename: 200 Candles2 (4-24) RL 2-22, JM 3/8, CR 4-7, RL4-8

CR 4-22, RL 4-24

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WOOD Magazine September 1984 ? Dec/Jan 2011/2012 Issues 1?209

Plans

"Complete Guide" DVD-ROM's

On this info-filled disc you'll find more than...

325 645 FurnitureProjects

Tool Reviews and Features

270 1,700 ShopProjects

Shop Tips

940 875 WeekendProjects

Skill-Building Techniques

Includes an easy-to-use article index!

For more product information or updated versions of this DVD-ROM, go to DVDLibrary

NOTICE: Reproduction or distribution of the content of this product is strictly prohibited. Purchase of this product does not transfer any title or rights of ownership in the content to the purchaser. The content of this product is protected by copyright and may not be used for any other purpose without the written permission of the copyright owner. ? Copyright Meredith Corporation 2012. All rights reserved. Produced in the USA.

27 YIesasurseos!f

W ISSUE 172 OCTOBER 2006

ISSUE 186

TEACH KIDS ISSUE 178 SEPTEMBER 2007

ISSUE 209 DEC/JAN 2011/2012

Better Homes and

OCTOBER 2008

Better Homes

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Display until January 17, 2012

$6.99 U.S. $6.99 U.S. / $7.95 CAN. $6.99 U.S. / $7.95 CAN.

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1W8e-VToelsttL&itRhaiunmk-tIhoenNDerwillesspt.58 $6.99U.S.

September 1984 ? Dec/Jan 2011/2012

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WOOD 172 OCTOBER 2006

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