F510 - TECO-Westinghouse

[Pages:16]F510

Fan & Pump AC Drive

1-150 HP (230V) n 1-800 HP (460V)

Control Mode Application & Selection Guide

The F510 Fan and Pump AC Drive is an easily configured and versatile drive product that will control almost any application involving fans, blowers, and centrifugal pumps. It comes standard with a simple-to-select preset application parameter for commonly applied fan and pump applications.

A preset application menu designed to simplify start-up is provided for the following applications:

? Pump

? HVAC

? Exhaust Fan

Typical Application Solutions

Temperature

Humidity

CO2

Smoke Sensor

Exhaust Air

Return Air

Cooling Coil

Static Pressure

Outside Air

Building Climate Control

Supply Air

Cools Water to Normal Temperature

Flowmeter LPM

Warm Water Temperature

Cooling Tower Water Chiller

Multi-Pump Operation

Regulate up to four pumps to operate at optimum efficiency. A master pump drive operates the flow. If it cannot achieve the desired pressure required for operation, it can activate a second "follower" unit. This process can be repeated using up to 3 "follower" units. As pressure demand decreases, the master unit will selectively deactivate each "follower" unit.

S(+) S(-) S1 S3 S5 24V +10V MT GND GND AI1 AI2 E 24VG S2 S4 S6 F1 F2 PO PI AO1 AO2 E

R1A R1B R1C R2A R2C R3A R3C

S(+) S(-) S1 S3 S5 24V +10V MT GND GND AI1 AI2 E 24VG S2 S4 S6 F1 F2 PO PI AO1 AO2 E

S(+) S(-) S1 S3 S5 24V +10V MT GND GND AI1 AI2 E 24VG S2 S4 S6 F1 F2 PO PI AO1 AO2 E

R1A R1B R1C R2A R2C R3A R3C

R1A R1B R1C R2A R2C R3A R3C

Multi-Pump Wiring Diagram

(Representation Only)

Return

To Cooling Tower

Return Water Temperature

Supply Water Temperature

Master Follower 1 Follower 2

Multi-Stage Pumping Application

Intelligent LCD Keypad with Real-Time Clock

A complete keypad that will control, configure, and closely monitor the F510 unit as it controls operations.

Forward Direction Status Indicator

Reverse Direction Status Indicator

External Sequence Indicator

Fault Status Indicator

External Reference Indicator

Vivid LCD Display with 4 Lines of Characters

8 Button Keypad

Run Status Indicator

Real Time Clock Battery

On/ Off

RJ45 Connector

Stop Status Indicator

Display LCD Display LED Indicators FAULT FWD REV SEQ

REF KEYS (8) RUN STOP

LOC / REM DSP / FUN

/ RESET READ / ENTER

Description Monitors over 50 inverter signals, view/ edit parameters, fault/ alarm display

LED ON when a fault or alarm is active LED ON when inverter is running in forward direction, flashing when stopping LED ON when inverter is running in reverse direction, flashing when stopping LED ON when RUN command is from the external control terminals or from serial communication LED ON when Frequency reference command is from the external control terminals or from serial communication

RUN inverter in local mode STOP inverter Parameter navigation up, increase parameter or reference value Parameter navigation down, decrease parameter or reference value Used to switch between Local (Keypad) Operation and Remote Operation Used to scroll to next screen Frequency screen Function selection Monitor parameter Selects active seven segment digit for editing with the keys Used to reset fault condition Used to read and save the value of the active parameter

Auto-Scroll Keys

Holding the UP or DOWN key for a longer period of time will initiate the auto-scroll function resulting in the value of the selected digit to automatically increase or decrease. The LCD keypad can save the configuration file for easy upload/ download.

Features & Highlights

z Ideal product for fan and centrifugal pump applications:

l HVAC

l Wastewater industries

l Cooling towers

l Industrial pumping

l Irrigation

z Built-in pump cascade control for up to 4 pumps

l Option card for control of up to 8 pumps

z Two separate PID loop controls

l Switch between PID loops based on input signal or real-time clock setting

z Extensive monitoring and display capabilities

z Real time clock built-in (RTC)

z Conformal coating of all printed circuit boards (non-hazardous)

z Plenum Rated

z Built-in Modbus RTU, BACnet MS/TP, or Metasys (N2) communications via on-board RS485 or RJ45 connection

z Built-in PLC functionality

z Scalable process parameters to engineering units

z Digital I/O

l 6 Configurable digital inputs

Over 40 available selections per input

Assign inputs as normally open or normally closed

24V power supply on board

Extremely fast update time

l 3 Configurable digital relay outputs

Qty (1) form C and (2) form A type relays

Over 20 available selections per output

Assign outputs as normally open or normally closed

l Dedicated hardware safety input for user's emergency interface

Selectable fast ramp or coast stopping

z Analog I/O

l 2 Analog inputs

One channel assignable as 0-10V or 4-20mA input signal

Assignable gain and bias for each channel

Continued on next page >>

Features & Highlights - Continued

l 2 Analog outputs Assignable as 0-10V or 4-20mA signals Over 20 available selections per output Assignable gain and bias for each channel l PTC input Direct reading of water temperature

z Pulse input and pulse output signals l 1 pulse input capable of up to 32 khz l 1 pulse output capable of up to 32 khz

z 3 modes of auto tuning to best adapt the F510 with the applied motor z Controls induction or permanent magnet motors z 100 Mhz RISC process for ultra-high speed computations and rapid loop-time updates z Removable I/O terminal strip

Models & Ratings

230VAC

Model No.

F510-2001-C-UE(2,4) F510-2002-C-UE(2,4) F510-2003-C-UE(2,4) F510-2005-C3-UE(2) F510-2008-C3-UE(2) F510-2010-C3-UE(2) F510-2015-C3-UE(2) F510-2020-C3-UE(2) F510-2025-C3-UE(2) F510-2030-C3-UE(2) F510-2040-C3-UE F510-2050-C3-UE F510-2060-C3-UE(1,3) F510-2075-C3-UE(1,3) F510-2100-C3-UE(1,3) F510-2125-C3-UE(1,3) F510-2150-C3-UE(1,3)

HP

Variable Torque

1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150

Amps

Variable Torque

5.0 7.5 10.6 14.5 21 30 40 56 69 79 110 138 169 200 250 312 400

Height

in/mm

9.61/244 9.61/244 9.61/244 12.40/315 12.40/315 12.40/315 11.81/300 14.17/360 14.17/360 14.17/360 20.67/525 20.67/525 22.83/580 22.83/580 31.10/790 31.10/790 39.37/1000

Width

in/mm

5.12/130 5.12/130 5.12/130 5.51/140 5.51/140 5.51/140 8.27/210 10.43/265 10.43/265 10.43/265 11.18/284 11.18/284 13.54/344 13.54/344 18.08/459 18.08/459 27.16/690

460VAC

Model No.

F510-4001-C3-UE(2) F510-4002-C3-UE(2) F510-4003-C3-UE(2) F510-4005-C3-UE(2) F510-4008-C3-UE(2) F510-4010-C3-UE(2) F510-4015-C3-UE(2) F510-4020-C3-UE(2) F510-4025-C3-UE(2) F510-4030-C3-UE(2) F510-4040-C3-UE(2) F510-4050-C3-UE F510-4060-C3-UE F510-4075-C3-UE F510-4100-C3-UE(1,3) F510-4125-C3-UE(1,3) F510-4150-C3-UE(1,3) F510-4215-C3-UE(1,3) F510-4250-C3-UE(1,3) F510-4300-C3-UE(1,3) F510-4375-C3-UE(1,3) F510-4425-C3-UE(1,3) F510-4535-C3-UE(3,5) F510-4670-C3-UE(3,5) F510-4800-C3-UE(3,5)

HP

Variable Torque

1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150 200 250 300 350 400 500 600/650 800

Amps

Variable Torque

3.4 4.1 5.4 9.2 11.1 17.5 23 31 38 44 54 72 88 103 145 165 208 250 328 435 515 585 690 840 960

Height

in/mm

9.61/244 9.61/244 9.61/244 12.40/315 12.40/315 12.40/315 11.81/300 11.81/300 11.81/300 14.17/360 14.17/360 20.67/525 20.67/525 20.67/525 20.67/525 22.83/580 22.83/580 31.10/790 31.10/790 39.37/1000 39.37/1000 39.37/1000 53.38/1356 53.38/1356 53.38/1356

Width

in/mm

5.12/130 5.12/130 5.12/130 5.51/140 5.51/140 5.51/140 8.27/210 8.27/210 8.27/210 10.43/265 10.43/265 10.71/284 10.71/284 10.71/284 10.71/284 13.7/344 13.7/344 18.08/459 18.08/459 27.16/690 27.16/690 27.16/690 37.79/960 37.79/960 37.79/960

1) Models include built-in DC Link Reactor. 2) Models include built-in Braking Transistor. 3) Models are chassis-rated (IP00). NEMA 1 kits are available as options. 4) Models accept single or 3-phase 230V input. Variable Torque: 120% for 1 minute 5) Models include External DC reactor Diagrams referenced are on next page

Depth

in/mm

5.91/150 5.91/150 5.91/150 6.97/177 6.97/177 6.97/177 8.46/215 8.86/225 8.86/225 8.86/225 10.71/252 10.71/252 11.81/300 11.81/300 12.78/324.5 12.78/324.5 16.14/410

Approx. Weight

lbs/kg

5.5/2.5 5.5/2.5 5.5/2.5 8.4/3.8 8.4/3.8 13.6/6.2 13.6/6.2 22.0/10 22.0/10 22.0/10 66.1/30 66.1/30 89.3/40.5 89.3/40.5 162.8/74 162.8/74 405/184

Diagram

A A A A A A B B B B C C D D D D E

Depth

in/mm

5.91/150 5.91/150 5.91/150 6.97/177 6.97/177 6.97/177 8.46/215 8.46/215 8.46/215 8.86/225 8.86/225 9.92/252 9.92/252 9.92/252 9.92/252 11.81/300 11.81/300 12.78/324.5 12.78/324.5 16.14/410 16.14/410 16.14/410 19.96/507 19.96/507 19.96/507

Approx. Weight

lbs/kg

5.5/2.5 5.5/2.5 5.5/2.5 8.8/3.8 8.8/3.8 8.8/3.8 13.6/6.2 13.6/6.2 22.0/10 22.0/10 22.0/10 66.1/30 66.1/30 66.1/30 89.3/40.5 89.3/40.5 163.1/74 163.1/74 163.1/74 405/184 405/184 405/184 640/134 640/134 640/134

Diagram

A A A A A A B B B B B C C C C D D D D E E E F F F

Dimensional Diagrams

Diagrams refer to the chart on the previous page. Data sheets can be obtained at

A 1-3 HP, 230V; 1-3 HP, 460V

5-10 HP, 230V; 5-10 HP, 460V (IP20; NEMA 1)

B 15-30 HP, 230V; 15-40 HP, 460V (IP20; NEMA 1)

C 40-50 HP, 230V; 50-100 HP, 460V (IP20; NEMA 1)

D 60-125 HP, 230V; 125-250 HP, 460V (IP00)

E 150 HP, 230V; 300-400 HP, 460V (IP00)

W

D

F 500 HP, 600/650 HP, 800 HP (460V)

H

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