CARGO PUMPING SYSTEM
CARGO PUMPING SYSTEM
FRAMO CARGO PUMPING SYSTEM
Framo hydraulically driven submerged cargo pumps provide safe, efficient and flexible cargo handling of any type of liquid cargo. Improved cargo handling performance gives quicker turnaround time, more ton-miles and fewer voyages in ballast.
HIGH VESSEL UTILISATION CLEAN SEAS
SAVE TIME Spend less time on cargo operations ? Quick cargo unloading ? Efficient stripping ? Less slop treatment
Made to perform The Framo cargo pump is of a robust construction made to efficiently empty any cargo tank containing the most heavy, viscous or aggressive cargoes.
The hydraulic driveline is designed for a safe and reliable pumping and final stripping of the most volatile or dangerous cargoes carried in bulk.
No risks of any build up of heat due to a fail-safe design where the pump motor and bearings are constantly lubricated and cooled by the hydraulic oil driving medium.
Load any type of cargo The Framo cargo pump can handle any type of cargo. One voyage it may be a petroleum product, next voyage an acid or something heated/cooled/volatile or viscous.
Efficient switch between different cargoes A cargo pumping system must be able to discharge, drain and clean the cargo tanks in an efficient manner to make the vessel ready to receive a new cargo.
M/T "STOLT NORLAND" 43.000 tdw chemical tanker. Owner Stolt-Nielsen, Netherlands. Built STX Norway Flor?, 2009.
3
HYDRAULIC PIPING
Page 16
CONTROL SYSTEM
Page 14
CARGO PIPING
Page 18
DECK MOUNTED CARGO HEATER
Page 10
CONTENTS
Framo cargo pumping system
2
The submerged cargo pump
6
Safe operation
8
Cargo heating
10
Submerged ballast pumps
12
Submerged tank cleaning pumps 13
Hydraulic drive
14
Framo piping
16
Cargo piping
18
Cargo cooling
20
Cargo circulation
21
Floating production, storage
and offloading
22
Technical data
24
Research and development
26
Customer support
28
Framo AS
30
HYDRAULIC DRIVE FOR DECK MACHINERY
Page 15
HYDRAULIC POWER UNIT
Page 14
SUBMERGED BALLAST PUMP
Page 12
4
SUBMERGED CARGO PUMP
Page 6
BOW THRUSTER MOTOR
Page 15
5
THE SUBMERGED CARGO PUMP
The Framo cargo pump is a vertical single stage centrifugal pump powered by a hydraulic motor for safe and efficient operation. All our cargo pumps are made in stainless steel material and designed with a smooth and easy-to-clean surface with a limited number of flanges which gives a superior ability to pump any liquid.
The cargo pump has a built-in hydraulic motor connected to the impeller by a short independent shaft. Motor, shaft and bearings are lubricated and cooled by the hydraulic driving oil.
Design features
Performance
? Vertical single stage, single suction impeller, axially
The Framo cargo pump is easy to
balanced
operate. The hydraulic drive provides
? Robust hydraulic drive with short and stiff drive shaft
for a remote and local stepless capacity
? Fail-safe design; Lubrication and cooling of pump
control through the Speed Torque
by the hydraulic driving oil medium
Control (STC) valve on the pump's top
? Pump material stainless steel
plate. The cargo pump can pump
? Concentric hydraulic pipes for maximum safety
anything liquid, regardless of specific
? Cofferdam, ventilated to atmosphere, protecting
weight or viscosity.
the entire pump
? Mechanical seal against hydraulic oil
It is impossible to overload or to over-
? Double lip seal against cargo, only exposed to
speed the pump. The STC valve auto-
static pressure
matically regulates hydraulic oil pressure
? Anti-rotation brake; loading through pump
and flow to the hydraulic motor according
? Smooth pump exterior; self draining and easy to clean to the given discharge situation.
6
The hydraulic high pressure pipe is located inside the low pressure return oil pipe. The entire hydraulic section is separated from the cargo by a cofferdam ventilated to atmosphere.
The pump design allows operation with a minimum of liquid in the tank which saves time spent for drainage and tank cleaning. The Framo cargo pump has a built-in efficient stripping system. Condition based maintenance Seal monitoring is performed from the cargo pump top plate by purging the cofferdam. Replacement of wear and tear parts is easily done from inside of the tank without interfering with the hydraulic section.
Cargo purging connection Local control valve Speed torque control valve
Exhaust trap
Cofferdam purging
Cofferdam check pipe
Cofferdam pipe
Hydraulic return pipe
Hydraulic pressure pipe
Hydraulic motor
Anti-rotation brake
Impeller Volute casing Suction well
P ressure transmitter
Cargo discharge valve Stripping valve Top plate Resilient mounting Deck trunk
Cargo stripping pipe
Cargo pipe
Bearings Mechanical oil seal Cargo seals Sleeve Wear rings
7
SAFE OPERATION
Dangerous chemicals, acids, oils or edibles must be handled in a safe way for people and environment. The tanker must be equipped with cargo pumps that can efficiently empty cargo tanks and associated cargo piping to meet the most stringent requirements, and withstand the tough impact during hours of tank cleaning afterwards. Switch between cargoes without cargo contamination. Carry anything from acids to drinking water.
HIGH SPECIFIC GRAVITY
STAINLESS STEEL CHEMICAL TANKERS
The stainless steel chemical tanker fleet comprises the most sophisticated tankers sailing on the high seas. These ships are constructed with stainless steel cargo tanks, a fully segregated cargo pumping arrangement and designed to carry the most aggressive, corrosive or volatile liquids.
M/T "BOW SIRIUS" 40.000 tdw chemical tanker. Owner Odfjell, Norway. Built Szczecin Shipyard, Poland 2006.
100%
S.g. 0,8 S.g. 1,0
S.gS. .1g,.81,5
HEAD (mlc)
0 FLOW Q ( M3/h) 50%
100%
? Hydraulic drive and torque control, no risk of overloading
? Any specific gravity of cargo, no limitation
HIGH VISCOSITY
150%
100%
1 cSt
400 850 cSt
100 cSt
cSt
HEAD (mlc)
0 FLOW Q ( M3/h) 50%
100%
? Full torque at any speed ? Extremely viscous cargoes, molasses etc.
150%
High or low temperature, volatile and
TERMINAL BACK PRESSURE
Stripping
Purging and seal monitoring
Vacuum drain
dangerous cargoes
Design Point
When the cargo tank is empty, the speed of
from deck level
The standard Framo cargo pump
The Framo cargo pump is designed for any
100%
the cargo pump is reduced to perform the
The pump's cofferdam is purged
design meets all applicable rules
cargo temperatures prevailing in tankers. The
final stripping of tank:
before and after discharge operation. for stripping under the IMO
pump is continuously temperature controlled
? Close the cargo valve
Any leakage across the cargo seals
Annex II requirements.
by the circulating hydraulic drive oil.
? Open the small ball valve on the stripping line or hydraulic oil seals collected in
The Framo cargo seal arrangement is exposed to static cargo tank pressure only.
? Pressurize the pipe stack by connecting the purging hose with compressed air or nitrogen
the cofferdam, will be forced to the exhaust trap on deck where it can be measured.
However, as an option, the Framo cargo pump can be equipped with a vacuum drain line that will
HEAD (mlc)
Optimal operating conditions are maintained at all pumping conditions. Volatile or heat sensitive cargoes can be discharged efficiently in a safe manner.
Parcel Unloading
Discharging 100% volume
Actual
10
disharge time
Design disharge time
? Increase the discharge rate at lower back pressure
20 Hours
? Press cargo out through the stripping line and into the cargo line
The pump impeller rotates and acts as a non-return valve to prevent cargo from
This is a simple and reliable seal condition monitoring system. No need for any electric sensors nor any automatic control system.
empty suction well completely and allow for a dry tank top and quick re-loading of cargo.
? Shorter discharge time
returning back to tank.
8
9
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