CORROSION UNDER INSULATION
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JOURNAL OF PROTECTIVE COATINGS & LININGS
A JPCL eResource
CORROSION UNDER INSULATION
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? 2005-2?0iS15toTcekcphhnootloog.cyoPmu/dblaisnhieinlvgfCunog.
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CORROSION UNDER INSULATION
Copyright 2005 by Technology Publishing Company 2100 Wharton Street, Suite 310 Pittsburgh, PA 15203 All Rights Reserved This eBook may not be copied or redistributed without the written permission of the publisher.
? 2005-2015 Technology Publishing Co.
ii Sponsored by
Contents
iv Introduction
1 Preventing CUI With Thermal-Spray Metal Coating
By Peter Bock, Advanced Polymerics, LLC
6 When Undercover Agents are Tested to the Limit: Coatings in Action (CIA)
and Corrosion Under Insulation (CUI) at High Temperature
By Mike O'Donoghue, Ph.D., Vijay Datta, MS, Adrian Andrews, Ph.D.,
and Sean Adlem, International Paint LLC; Linda G. S. Gray, MSc, Coating Consultant;
Tara Chahl and Nicole de Varennes, CET, RAE Engineering and Inspection Ltd.;
and Bill Johnson, AScT, Acuren Group Inc.
24 When Undercover Agents Can't Stand the Heat: Coatings in Action
and the Netherworld of Corrosion Under Insulation
By Dr. Mike O'Donoghue, Vijay Datta, MS Dr. Adrian Andrews, Sean Adlem and
Matthew Giardina, International Paint LLC; Nicole de Varennes, CET, Linda G.S. Gray,
MSc, and Damien Lachat, RAE Engineering and Inspection Ltd.; and Bill Johnson, AScT
Acuren Group Inc.
32 The "No Big Bang" Theory: An Introduction to Risk-Based Inspection Systems for Mitigating CUI in Process Equipment and Piping
By Peter Bock, Capital Inspectors
39 Corrosion under Insulation: Basics and Resources for Understanding By Brian Goldie and Karen Kapsanis, JPCL
47 Application of Thermal Spray Coating (webinar)
Presented by John Kern, technical auditor, SSPC.
? 2005-2015 Technology Publishing Co.
iv
Introduction
This eBook features articles from the Journal of Protective Coatings & Linings (JPCL) about corrosion under insulation and includes topics such as understanding the basics, preventing CUI with thermal-spray metal coatings and more. All information about the articles is based on the original dates of publication of these materials in JPCL. Please visit for more articles on these and other topics.
? 2005-2015 Technology Publishing Co.
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