First article inspection report: Approval form

Moog

Supplier Name & Address

First Article Inspection Report Approval Form

Report No:

FAI

Supplier Ref. No./ Cert of Conformity

Page 1 of 6

Supplier Code

Part Number/ Scheme Number

Part Description

Classification

Component Weight (give units -- i.e. lb, Type of FAIR

Unclassified Full FAIR

Critical

Any Special Ref.

New Part/Drawing/Scheme

Reason for FAIR

Drawing issue change

Drawing/Scheme Issue/Revision

Sensitive

Previous FAIR No.

N/A

Previous FAIR Date

Key Characteristics (CCF's) Specified

Yes

No

Repeat FAIR

Partial FAIR

Change of Source or Location Lapse in Production (> 24 months)

Change of Method or Sequence Request by MOOG

Description of Reason

NEW PART

Supplier Declaration:

This is to certify that:

? This FAIR demonstrates conformance of the product to all requirements and that the information is a true record of the production method.

? Where conformance control features (key characteristics) are specified, stage 2 data collection has commenced.

Name:

Phone No. FAIR Stage 1 Approval Final Approval by Authorised Supplier

Date:

Fax No.

Decision Signature

Satisfactory

Conditional

Signature : E-Mail

Reject

Name (printed)

Date

Dimensional Report

Materials Function e.g. Lab./Eng. etc.

Final Approval

Comments

FAIR Stage 2 Approval Engineering Final Approval Comments

Decision Signature

Satisfactory

Reject

Name (printed)

Date

First Article Inspection Process, Approval Form: Issue 1 06/09/2006

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First Article Inspection Report Content/Check Sheet

Use comments section to list multiple documents

Contents ? Stage 1

1

First Article Inspection Report (FAIR) - Approval Form

2 FAIR Approval Forms for referenced FAIR's.

3

FAIR Approval Forms for relevant parts within a kit of parts

4 AS/EN/SJAC9102 Form 1

5 Cascade Diagram

6

Classified Part Plan Approved Sheet. Repair Approvals.

7

Copies of Approved Concession(s), Waivers, Production Permits.

8 AS/EN/SJAC 9102 Form 2

9 Approved Data Cards for special processes.

10 Special Process substantiation reports

11 Certificates of Raw Material Validation

Functional Test Reports/Certificates (e.g. 12 Hardness/Flow/Pressure Testing & Balancing -

as applicable). Supplier Release Note (Certificate of 13 Conformance), inc. sub-tier certification & documentation - as applicable.

14 AS/EN/SJAC 9102 Form(s) 3

Released for Manufacture Drawing(s), or Repair 15 Scheme - with feature numbering (Ballooned

Print)

16 Part Marking Verification (e.g. digital image)

Method of Manufacture/Repair Router - as 17 applicable.

AS/EN/SJAC 9103 Process Control Document 18 (page 1 and 2) to be submitted with Stage 1 for

all CCF's / KC's

19 Bill of Material Part List

Included

Yes

Not Applicable

Contents ? Stage 2

AS/EN/SJAC 9103 Process Control Document 1 Page 1 (Stage 5 achieved and Cpk >=1.33 for

mandated CCF's / KC's) AS/EN/SJAC9103 Process Control Document 2 Page 2 (Stage 5 achieved and Cpk >= 1.33 for mandated CCF's / KC's)

3 Control Chart(s) and Capability Studies

Yes

Not Applicable

Part Number: FAI

Purchase Order:

Page 2 of 6

Comments

First Article Inspection Process, Content/Check Sheet: Issue 1 06/09/2006

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AS9102 Rev A: First Article Inspection Form 1: Part Number Accountability

1. Part Number

2. Part Name

5. Part Revision Level

6. Drawing Number

Sheet 3 of 6

3. Serial Number 7. Drawing revision level

4. FAI Report Number FAI 8. Additional Changes

9. Manufacturing Process 10. Organization Name Reference

11. Supplier Code

12. P.O. Number

13. Detail FAI Detail FAI

Assembly FAI

14. Full FAI Partial FAI

Baseline Part Number including revision level

Reason for Partial FAI:

a) if above part number is a detail part only, go to Field 19

b) if above part number is an assembly, go to the "INDEX" section below.

INDEX of part numbers or sub-assembly numbers required to make the assembly noted above.

15. Part Number

16. Part Name

17. Part Serial Number

18. FAI Report Number

1) Signature indicates that all characteristics are accounted for; meet drawing requirements or are properly documented for disposition.

2) Also indicate if the FAI is complete per Section 5.4:

FAI complete

FAI not Complete

19. Signature

20. Date

21. Reviewed By

22. Date

23. Customer Approval

24. Date

AS9102 Form 1

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Moog

AS9102 Rev A: First Article Inspection Form 2: Product Accountability ? Raw Material, Specifications and Special Process(s), Functional Testing

Sheet 4 of 6

1. Part Number

2 Part Name

5. Material or Process Name

6. Specification

Number

7. Code

3. Serial Number

8. Special Process Supplier Code

9. Customer Approval Verificatio n (Yes/No/NA)

4. FAI Report Number

FAI

10. Certificate of Conformance number

11. Functional Test Procedure Number

12. Acceptance report number, if applicable

13. Comments 14. Prepared By

15. Date

AS9102 Form 2

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Moog

AS9102 Rev A: First Article Inspection

Form 3: Characteristic Accountability, Verification and Compatibility Evaluation

1. Part Number :

2. Part Name :

3. Serial Number:

Characteristic Accountability

Inspection/Test Results

5. 6. Reference Char Location No.

7.

8. Requirement 9. Results

Characteristic

Designator

10. Designed 11. Non-

14

Tooling

Conformance

Number

4. FAI Report Optional Fields Comments

Sheet 5 of 6

Form 3, AS9102 Rev A

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Moog

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