Steel - Euler Hermes
Steel
Industry Outlook
OutlOOk:
Signs of Weakness
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Key Points
? Steel oversupply and pricing volatility are likely to continue in 2013.
? Mills will continue to seek cost improvements and will focus on
vertical integration efforts, particularly with respect to raw materials.
? A recession in Europe and slower growth in China means abundant
global supply with imports poised to threaten the domestic market
based on changes in domestic pricing, foreign exchange rates and
transportation costs.
Uses of Steel
42% Construction
24% Transportation
12% Machinery
7% Energy
4% Container
4% Appliances
7% Other
Source: American Iron & Steel Institute
Background
The steel industry and many of its major end-markets are
highly cyclical. Fundamentals peaked in 2008 as strong
pricing and healthy demand combined to produce
record profitability in the U.S. The upheaval from the
Great Recession abruptly put an end to this cycle peak.
Demand collapsed, particularly in the automotive and
construction sectors where steel consumption fell by
37% and 30%, respectively. As a result steel industry
revenues declined by 50% in 2009 and most mills were
inflicted with heavy losses.
Steel profit margins are highly sensitive to changes in
capacity utilization, especially when rates are below 80%.
After averaging 90% through most of the mid-2000¡¯s,
utilization plunged below 50% in early 2009.
U.S. Steel production is weighted 60/40 towards minimills and thus scrap prices tend to be the primary cost
factor dictating mill pricing. Another byproduct of the
recession was tighter scrap supply. The corresponding rise
in scrap prices coupled with weak steel pricing resulted in
industry wide margin compression.
North American Steel Price Forecast ($/ton)
Hot Dip Galvanised
Cold Rolled Coil
Hot Rolled Coil
$1,400
$1,200
$800
$600
$400
$200
$0
Jan-04
May-04
Sep-04
Jan-05
May-05
Sep-05
Jan-06
May-06
Sep-06
Jan-07
May-07
Sep-07
Jan-08
May-08
Sep-08
Jan-09
May-09
Sep-09
Jan-10
May-10
Sep-10
Jan-11
May-11
Sep-11
Jan-12
May-12
Sep-12
Jan-13
Est May-13
Est Sept-13
Est Jan-14
$ (Dollars)
$1,000
Month and Year
Source: AMM Research
Steel Utilization and Impact on Profitability
After-tax Profitability
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
20.0%
10.0%
-10.0%
-20.0%
RHS
0.0%
-30.0%
-40.0%
Month and Year
8-12
3-12
10-11
5-11
7-10
12-10
2-10
9-09
4-09
6-08
11-08
1-08
8-07
3-07
5-06
10-06
12-05
7-05
2-05
9-04
4-04
11-03
6-03
1-03
8-02
3-02
10-01
5-01
-50.0%
12-00
LHS
Capacity Utilization
Source: Euler Hermes Research
Current Conditions
Accommodative monetary policy is spurring aggregate demand, though the pace of recovery has been weak and
uneven. Automotive demand has steadily recovered toward pre-recessionary levels. 2012 annual light vehicle sales
of 14.9 million is up from 13.1 million in 2011 but continues to trail the 16.5 million mark seen in 2007. Housing
appears to have found a bottom with annualized home sales in a clear uptrend. Sales of existing homes climbed
to 4.65 million in 2012, but this total remains well below the long-term historical average. Furthermore, housing¡¯s
recovery thesis is obscured by the presence of speculative buyers and investors that make up a sizeable percentage
of market transactions.
U.S. steel industry capacity utilization was 76% and prices fluctuated between $540-760/ton for hot-rolled coil.
Inventories remain lean throughout the supply channel as service centers are hesitant to increase purchasing activity
given reasonable lead times and slack production capacity. U.S. prices typically need to command a premium to
attract imports, but weak economic conditions in Europe and a slowdown in China is resulting in excess global supply
in search of a market and imports increased 17% in 2012.
China remains the 800lb gorilla of global steel production. The country accounts for roughly half of all global steel
production. The U.S. is the third largest producer, yet U.S. production is just 12.5% that of China¡¯s. The massive scale
of production in China, which consumes 60% of seaborne iron ore, means that the country essentially dictates the
pricing for steel raw material inputs. While the recent slowdown in China is alleviating raw materials costs, prices remain well
above historical norms. It is estimated that roughly 50% of China¡¯s steel production is unprofitable at current prices. Despite this
there has been no slowdown in production as the steel industry is a major source of employment in the country and is heavily
subsidized by the government.
Adding to the threat of imports, U.S. mills entered 2012 concerned about recent additions to domestic capacity. ThyssenKrupp
Steel USA completed its magnificent new rolling mill in Alabama. The plant was designed before the recession struck and
adopted a novel strategy of importing inexpensive slabs from a Brazilian feeder plant for final finishing in the U.S. The change
in market dynamics combined with a stronger Brazilian currency and labor market led to major losses. ThyssenKrupp has
since decided to walk away from their $16 billion investment as both the U.S rolling mill and Brazilian slab mill are up for
sale. Separately, RG Steel acquired the U.S. production assets from Severstal, becoming the fifth largest domestic producer. A
change of ownership did nothing to improve the cost efficiency of these plants and consequently RG Steel idled production
and filed for bankruptcy in May 2012.
Outlook
Industry conditions in 2013 are likely to be very similar to
those in 2012. Continued slow macroeconomic growth
means that capacity utilization will remain mired below
80%. Consequently, pricing will remain volatile as mills will
seek increases when possible, but these gains will vanish
at any hint of slowdown or oversupply. Slow global growth
should help constrain inflation in raw material costs,
but these materials remain priced above their historical
norms. Margin improvement will thus be predicated on
productivity enhancements and operating efficiency.
Producers have dramatically scaled back expansion plans
and shareholder friendly activities in an effort to preserve
cash. Any capital expenditures or mergers and acquisitions
activity is likely to be focused on enhancing backward
integration. Technologies aimed at reducing operating costs
such as direct iron reduction and carbon substitution show
some promise; however, not all companies have sufficient
capital to shoulder heavy investment in new projects in
the current environment. We expect the back half of the
year to pick-up as sequestration and sovereign debt issues
fade in the rearview. Nonetheless, these issues can move
to the forefront at any time and can have an impact on our
projected growth scenarios.
Steel Shipments, Inventory, and Supply
$ (Dollars)
Inventory
Shipments
Months Supply
$16,000
4.0
$14,000
3.5
$12,000
3.0
$10,000
2.5
$8,000
2.0
$6,000
1.5
$4,000
1.0
$2,000
0.5
$0
0.0
2
-1
10
12
3-
11
8-
11
1-
10
6-
09
11
09
4-
08
9-
08
2-
6
07
7-
-0
12
5
-0
06
5-
10
05
3-
04
8-
04
1-
Month and Year
Source: MSCI
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