Chemical Analysis, Life Sciences, and Diagnostics | Agilent
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This is a controlled document. Versions of this document prior to its import into the SAP management system are considered draft versions.
Document Information:
|Filename: |5955-0786; Revision B |
|Document Owner: |CAG Procurement Engineering |
|Document Author: |Nick Valerio |
|Document Number: | 5955-0786-12 |
|Document Title: |OEM and Supplier Packaging Guidelines |
|Document Management System: |The controlled master file is available in SAP. |
Agilent Technologies -
OEM and Supplier Packaging Guidelines
Table of Contents
1. Introduction
1. Executive Summary
2. Purpose and Objectives
3. Scope
4. Other Agilent Agreement Requirements
5. Communication
2. General Packaging Guidelines
1. Materials
2. Consistency
3. Environmental Packaging
3. Shipping Environment Hazards
1. Moisture
2. ESD
3. Package Testing
4. Containers (Primary Packaging)
1. Selection of Bulk versus Individual Style Packaging
2. Edge Crush test (ECT) vs. Mullen Equivalents
3. Minimum Corrugated Board Strength
4. Carton Taping
5. Palletization
1. Unit Load Size and Capacity Guidelines
2. Bulk Containers
3. Key Dimensional Considerations for Transportation Efficiency
6. Marking and Labeling
1. Country of Origin Markings
2. Wooden Package Assembly Markings
3. Packing Slips and Customs Invoice/Declarations
7. Package Design Guidelines
8. Guidelines for Heavy Packages
1. Summarizing
2. Heavy Packages, Handling Features
1. Introduction
1.1 Executive Summary ________________________________________________________________________________
Table 1. Executive Summary
This is a summary of the major areas of concern regarding packaging. The rest of the document and links provide additional details.
|Description |Executive Summary of Minimum General Packaging Guidelines |Ref Section |
| | | |
|Purpose and |The document includes the minimum packaging guidelines for all shippers to and from Agilent |1.2 |
|Objectives |Technologies. | |
|Other Agilent |The most important thing is to ensure damage free shipments. We know that following this |1.4 |
|Agreement |guide will work. In the event a shipment is received which does not conform to this guideline| |
|Requirements |or the packaging requirements defined in the part purchase order Agilent Technologies has | |
| |the right to: | |
| | | |
| |Reject and return any shipments received that are improperly packaged or identified. | |
| |Charge the shipper for the cost of labor and materials for any repackaging resulting from not| |
| |following this guideline or any other specification referenced on the purchase order. | |
| |Remove from its list of approved supplier sources any supplier that, after notice, repeatedly| |
| |fails to follow its packaging guidelines and/or purchase order requirements. | |
|Consistency |The same packaging should be used for the same item on an ongoing basis. Bulk packaging for |2.2 |
| |Manufacturing use. For Accessories, Support Parts, and/or Consumables going to Agilent | |
| |Logistics Centers, individual packaging is required unless otherwise specified. Regardless of| |
| |format, all parts should always be adequately protected to protect from damage while in | |
| |transit. | |
|Environmentally |Design packaging materials to Reduce, Reuse and Recycle (the 3 R’s, in that order) Also, |2.3 |
|Conscious Packaging |avoid CFC’s, HCFC’s, Heavy Metals, Halogenated Flame Retardants, PVC and materials procured | |
| |from old growth or temperate rain forests and permanently commingled dissimilar materials. | |
|ESD Sensitive Items |Use only ESD appropriate materials. The package assembly should consist of a static |3.2 |
| |dissipative material closest to the part and a conductive/shielding layer somewhere in the | |
| |package assembly. “Metal In” style ESD shielding bags (which are usually less expensive) are | |
| |not approved for quality reasons. | |
|Package Testing |All packages for critical or fragile items (e.g. glass, ceramic, etc…) should be designed and|3.3, 7.0 |
| |tested by qualified individuals using either Agilent Technologies Corporate Test Standards or| |
| |ASTM or ISTA test protocols. | |
|Primary Packaging |Should protect the part/product from damage throughout the entire Distribution, and |4.0 |
| |Transportation network, while minimizing its overall dimensional weight. | |
| |Use appropriately dimensioned cartons where possible but don’t grossly misfit the item in | |
| |order to do so. Design packaging to fit the item, smaller is better. Also, do not use labels,| |
| |Shock Watches, Tilt Meters, etc… in an attempt to avoid a hazardous environment for the item.| |
|Bulk Containers |Pallet loads should be over packed in bulk containers when loads are heavy, consist of many |4.1, 5.0, 5.1, |
| |layers or are transported inter-continental. |5.2, 5.3 |
| |Note: For air shipments, savings of roughly $10US per cm ($24US per inch) can be achieved by| |
| |cutting down typical size bulk containers, 1000mm x 1200mm (42” x 48”) to reduce voids. | |
|Carton Taping |Use “I” style taping (2 strips) for lightweight items and domestic shipments. Use “H” style |4.4 |
| |(6 strips) for items over 15.2 kg (35 lbs.) and for all express and inter-continental | |
| |shipments. | |
|Palletization |1.2 x 1.0 m is the worldwide standard. Use custom sizes for specific routings if this will |5.0 |
| |improve shipping density. Stretch wrap alone is acceptable for intra-continental truckload or| |
| |container load shipments. 4-way banding or mechanically applied stretch wrap with 2-way | |
| |banding for all inter-continental, LTL and air shipments. Also, use alternatives to solid | |
| |wood if possible. | |
|Wooden Packaging |In order to comply with international trade regulations restricting the movement of solid |6.2 |
| |wood packing materials, Agilent Technologies has documented a policy statement requiring the | |
| |adherence of the ISPM 15 standards to assist in clarifying Agilent Technologies’ | |
| |requirements. These requirements shall be followed for all wooden type package assemblies | |
| |shipped to Agilent such as crates and pallets made from solid wood, plywood, or other wooden | |
| |composites. Untreated and/or chemically treated lumber commonly used in pallets and crates | |
| |are prohibited for shipment to Agilent. | |
|Package Design |The Design Guides (tables 13 and 14) provide recommendations in three areas which are |7.0 |
|Guidelines |applicable to parts, assemblies and products used by Agilent Technologies manufacturing and | |
| |Logistics sites. . | |
|Heavy Packages |Manually handled packages in excess of 12 kg (26 lbs.) gross weight are considered heavy and |8.0 |
| |should carry one of the four international caution symbols which illustrate the proper | |
| |lifting techniques for handling heavy packages. Packaged products, Support Parts (SPs) and | |
| |Consumables weighing less than 32kg (70 lbs.) should not be palletized individually for | |
| |shipment. The acceptable weight limit for inbound parts packages (bound for Agilent | |
| |Technologies Manufacturing) will remain at 16 kg (35 lbs.). | |
1.2 Purpose and Objectives
The purpose of this document is to establish guidelines and expectations for the preparation and packaging of all parts, subassemblies, products and materials which will be shipped to any worldwide Agilent Technologies manufacturing site, Logistics Center or customer from either Agilent Technologies suppliers or other Agilent Technologies manufacturing sites.
1.3 Scope
This guideline becomes part of any document in which it is referenced and may be exhibited to contracts, purchase orders, agreements, or other procurement or business arrangements with the approval of Agilent. The latest revision should be used at all times.
This guideline does not specify all packaging materials and does not specify all aspects of government or military packaging. It will not take precedence over any requirements prescribed by interstate commerce regulations, uniform freight classification tariffs, official air transport regulations, National Motor Freight Classification rules, postal regulations, and other applicable rail, motor, air, parcel post, or express carrier regulations, including those for hazardous materials.
1.4 Other Agilent Agreement Requirements
The general guidelines identified herein are considered to be the best practice for the packaging of all parts, subassemblies, products.
When individual part drawing or purchase order requirements conflict with those listed in this document, the former will take precedence, unless otherwise stipulated by the Agilent Technologies Procurement Department concerned.
Unless otherwise agreed between Agilent Technologies and the supplier, all Agilent Technologies products, assemblies, support parts (SPs) and consumables are required to be adequately protected for worldwide transportation as a single unit. For ease of palletization, individual boxes may be over packed before placement on a pallet for shipment. Any exceptions should be documented and approved by Agilent Technologies prior to shipment.
At any time, Agilent Technologies has the right to:
Reject and return any shipments received that are improperly packaged or identified.
Charge the shipper for the cost of labor and materials for any repackaging resulting from noncompliance with this or any other specification referenced on the purchase order.
Remove from its list of approved supplier sources any supplier that, after notice, repeatedly fails to follow its packaging requirements.
1.5 Communication
All shipper’s packaging questions and communications are to be coordinated through Agilent Technologies Procurement.
Ideas for improvement – it is the intent of this documents to reduce total operating costs for Agilent Technologies and extended throughout the supply chain by reducing damage and waste. We understand that inefficiencies in your process caused by these requirements may eventually adversely affect total supply chain costs. If the guidance herein appears to be particularly onerous please bring this to our attention via your Agilent Technologies Procurement Representative for prompt consideration.
2.0 General Packaging Guidelines
The general guidelines listed in this section should be applied to all shipments and purchases. Unless additional requirements are identified in this or other Agilent Technologies packaging specification, all other packaging decisions are left to the shipper. It is the shipper’s responsibility to ensure shipments are packaged in a manner such that the containers and their contents can withstand worldwide transportation and will arrive at their destination free from damage.
2.1 Materials
All packaging materials used should conform to Agilent Technologies guidelines specified herein or in referenced documents.
2.1 All ESD packaging materials should be qualified per the Agilent Technologies “Supplier Qualification Process for ESD Materials”. ()
2.2 All dangerous goods should be properly packaged for shipment per all appropriate regulations. Reference Agilent Technologies document, General Specification for the Environment, Packaging Requirements. ()
2.3 The standard for Agilent Technologies corrugated container material is Kraft. Agilent Technologies has discontinued the use of bleached white corrugated fiberboard for both environmental and cost reasons.
2.2 Consistency
Parts should be packaged consistently, both in terms of the container used and quantity of parts per container for a given part number. If the total delivered quantity is not evenly devisable, the remaining parts shall be packaged, identified with quantity, and marked “partial”. However, it is our intent to avoid partials wherever possible to increase overall efficiency. Suppliers and Agilent Technologies Procurement should work together to set order quantities consistent with carton, pallet layer, full pallet or truckload quantities. . For Accessories, Support Parts, and/or Consumables going to Agilent Logistics Centers, individual packaging capable of being shipped worldwide is required unless otherwise specified.
Shippers should get approval of Agilent Technologies Purchasing in cooperation with Logistics prior to initiating a change to the container size or quantity.
3. Environmental Packaging
Agilent Technologies is very concerned about the effect packaging waste has on the environment. When choosing materials to package items to be purchased by Agilent Technologies, shippers should consider the impact on the environment of discarded packing materials. Agilent Technologies’ strategy for solid waste and overall environmental management can best be achieved by acting upon the focus items identified below.
_______________________________________________________________________________
Table 2. Environmental packaging
This is a summary of the major areas of concern regarding environmental attributes of packaging.
|Description |Requirements |
|Ozone Depleting Substances |Halogenated Chlorofluorocarbons (CFCs) and hydrogenated Chlorofluorocarbons (HCFCs) should not be used |
|(ODS’s) |to manufacture materials used to package parts or products being shipped to Agilent Technologies. |
| |Halogenated flame retardants are also not to be used unless required for a specific application. |
| |The use of Methyl Bromide (commonly used as a fumigant for solid woods is not acceptable in accordance |
| |with the Agilent General Specifications for the Environment (GSE) Section 7.0 at. |
| | |
|Packaging Materials |The sum concentration of incidental amounts of lead, cadmium, mercury, hexavalent chromium and |
|Essential Requirements— |brominated flame retardants (PBB’s and PBDE’s) present in any packaging material, component or |
|Restricted Heavy Metals and |sub-component shall not exceed 100 parts per million (100 PPM) by weight (0.01%) of that material, |
|other Materials of Concern |component, or sub-component. These limits apply globally for all packaging used for products brought to|
| |market by Agilent Technologies. |
|Source Reduction |Agilent Technologies encourages the source reduction (minimization) of packaging materials used to |
| |package and ship our products, parts and supplies, provided safety and product protection are not |
| |compromised. |
|Reusable Packaging Systems |Agilent Technologies favors reusable package designs over expendable or recyclable ones provided total |
| |costs are equivalent or less. The design of a reusable container system is a joint effort between all |
| |parties to the reuse system (usually the supplier and the Agilent Technologies manufacturing location).|
| |The full involvement and approval of each is necessary to succeed with reusable container programs. |
|Recyclable Packaging |Use paper based packaging materials that are easily recycled like corrugated fiberboard, molded pulp, |
| |etc. |
| |Minimize ink coverage and use water-based and soy-based inks or inks which are FDA/USDA approved. |
| |Use tapes and starch glues that do not inhibit recycling (adhesive remains with the tape when removed).|
| |Avoid coatings or impregnating of corrugated unless these are of a type which do not adversely affect |
| |recycling operations. |
| |Design packages so that components can be easily separated prior to recycling: |
| |Do not bond two or more dissimilar materials together (e.g. foam pads to corrugated) in any disposable |
| |packaging design. Exceptions may be made for some types of reusable packaging but should be minimized. |
| |Do not use free rise polyurethane based foam in place or foam in bag materials. |
| |Do not use Polyvinyl Chloride (PVC) for any packaging application unless no alternative exists. |
| |Do not use free flowing dunnage materials regardless of material composition (loose “peanuts”, etc.). |
3.0 Shipping Environment Hazards
Consideration should be given to all hazards encountered in the distribution environment. The following terms represent some of the most common hazards which should be considered.
Table 3. Shipping Hazards; Shock, Vibration, Compression, Temperature and Contamination.
These are some of the most common hazards.
|Term |Definition / Usage Notes |
|Shock |An intermittent force caused by dropping packages to the floor, stacks tipping over, bumps in the road,|
| |or any other number of causes. Express carrier or small package delivery systems represent the most |
| |severe environment for shock. |
|Vibration |Continuous forces applied to the package whenever it is physically transported. Airplanes, trucks and |
| |conveyors will always impart some level of vibration to the package. Vibration causes abrasion which |
| |can be especially damaging to painted and/or textured external machine covers and can fatigue |
| |electrical connections. |
|Compression |During shipping, handling and storage packages will be subjected to dynamic and static compression due |
| |to stacking. Compression strength diminishes considerably in humid/moist environments and when the |
| |stacks are not aligned. Small packages ( 35lbs). | |
|Markings |Do use “heavy” symbols on containers exceeding 12 kg. (26 |Do not attempt to use labels as a means to get away with|
| |lbs.) |a less than adequate package design. Example: “Do Not |
| |Old labels and markings on used packaging material should |Top Load”. When these types of labels are used it is an |
| |be removed or permanently and indelibly covered up if they|indication that more work is needed to improve the |
| |do not apply to the current shipment. |package. Such labels are no guarantee that the |
| |Do use essential safety warnings or symbols where |instruction provided by the label will be observed and |
| |applicable. Example: the graphic “Top Heavy” symbol. |followed by the carriers. |
| | |Do not routinely put Agilent Technologies logo’s on |
| | |cartons unless part of a specific marketing design. This|
| | |is intended to reduce cost and theft in distribution. |
| | |DO NOT use passive monitoring devises (Shock Watches, |
| | |Tilt Meters, etc…) on the exterior of a package. |
|Dunnage |Do use corrugated inserts and dividers. |Do not use or specify others to use any form of “free |
| |Do select the right size container/carton for the parts to|flow or loose fill” dunnage material (aka “peanuts”, |
| |minimize the use of dunnage material. |“popcorn” or similar) regardless of material type. |
| |Do minimize internal part vibration, especially on |Do not use newspaper as dunnage. |
| |painted and/or textured surfaces by reducing internal pack|Do not stuff wrong sized cartons with excess dunnage, |
| |or partition cell void space. |get a smaller carton instead. |
4.1 Selection of Bulk versus Individual Style Packaging
Inbound parts to support manufacturing applications are to be packaged in bulk (multiple parts per package but individually protected). Parts which are destined for Logistics Centers, field support services (Support Parts or SPs) and consumables should be packaged individually. Suppliers of parts which are destined for Logistics Centers or support parts and/or consumables should coordinate this with the appropriate Agilent Technologies Procurement representative. The default method for all support parts (SPs) and Consumables is individual packaging suitable for being shipped worldwide unless otherwise instructed.
Agilent Technologies Procurement will work closely with suppliers to design packaging which is most efficient considering the total supply chain.
4.2 Edge Crush Test (ECT) vs. Mullen Equivalents
Either method of specifying corrugate can be used for packages of equal size and gross weight according to their respective rules. However, they may not perform exactly the same in practice because the materials are made differently. See table 9 for equivalency values. In general, compression strength is more important to Agilent Technologies than bursting strength. Therefore, all corrugate should be specified by its ECT as the primary requirement. An acceptable burst strength (Mullen) alternate is also provided.
Table 9. Edge Crush Test (ECT) vs. Mullen Test Equivalency Chart.
The following defines rule equivalents not necessarily performance equivalents.
|Single Wall |Double Wall |
|ECT (lb./inch)|ECT (kN/M) |Mullen (lb./in²) |ECT (lb./inch) |ECT (kN/M) |Mullen (lb./in²) |
|32 |5.60 |200 | | | |
|40 |7.00 |250 | | | |
|44 |7.70 |275 |48 |8.41 |275 |
|55 |9.63 |350 |51 |8.93 |350 |
| | | |61 |10.68 |400 |
| | | |71 |12.43 |500 |
| | | |82 |14.36 |600 |
4.3 Minimum Corrugated Board Strength
The following table provides minimum board strength for cartons of various sizes and weight ranges. Exceptions to these guidelines are approved only if tests are conducted which verify that the package design provides equivalent compression strength.
Table 10. Minimum Board Strength for Corrugated Containers.
ECT = Edge Crush test, SW = Single Wall, DW = Double Wall
|Container Style |Sum of container Length + Width + Depth |
| |0 – 762mm |763 – 1270 |1271 – 2286 |Over 2286 |
| |0 – 30” |30.1 – 50 |50.1 – 90 |Over 90 |
|Regular Slotted |44 ECT |48 ECT |51 ECT |51 ECT |
|Container (RSC) |1896 kPa |1896 kPa |2413 kPa |2413 kPa |
| |275psi, SW |275 psi, DW |350 psi, DW |350 psi., DW |
|Half Slotted |44 ECT |48 ECT |51 ECT |N/R¹ |
|Container (HSC) |1896 kPa |1896 kPa |2413 kPa | |
| |275 psi, SW |275 psi, DW |350 psi, DW | |
|Half Slotted |N/R¹ |N/R¹ |71 ECT |Triple wall |
|Container | | |3447 kPa | |
|(Palletized) | | |500 psi, DW | |
|Full Telescoping |44 ECT |44 ECT |55 ECT |51 ECT |
|Style |1896 kPa |1896 kPa |2413 kPa |2413 kPa |
|(FTHSC) |275 psi, SW |275 psi, SW |350 psi, SW |350 psi, DW |
|Tube and Cap |N/R¹ |N/R¹ |71 ECT |Triple wall |
|Style | | |3447 kPa | |
| | | |500 psi, DW | |
|Roll-End Tuck Top|44 ECT |55 ECT |55 ECT |N/R¹ |
|Mailers |1896 kPa |2413 kPa |2413 kPa | |
| |275 psi, SW |350 psi, SW |350 psi, SW | |
|All Other Styles |44 ECT |48 ECT |51 ECT |51 ECT |
| |1896 kPa |1896 kPa |2413 kPa |2413 kPa |
| |275 psi, SW |275 psi, DW |350 psi, DW |350 psi, DW |
|Notes: N/R¹ = Package style Not Recommended for this size container. |
|ECT = Edge Crush test |
|SW = Single wall |
|DW = Double wall |
4.4 Carton Taping
Tape
Two types of tape should be used to seal containers:
Reinforced (non-asphaltic), water-activated, gummed paper tape (natural kraft color), and transparent plastic tape. The minimum tape width is 51mm (2”).
The recommended types of tape are:
Reinforced paper tape (kraft) 3” wide
Plastic Tape (transparent) 2” or 3” wide
Taping procedures
Containers with contents weighing less than 15.2 kg. (35lb.) should be sealed with a total of two strips of tape: one running along the top center seam and one running along the bottom center seam. The tape should extend a minimum of 63mm (2 ½”) past the edge of the container. (figure 1).
Containers with contents weighing more than 15.2kg. (35lb.) require the addition of tape along the top and bottom edge seams of both ends. The length of each tape strip should equal 2/3 of the container Z dimension so that the tape does not extend to the container edge (figure 2).
Local packaging requirements may indicate other taping procedures not covered in this company standard. Judicious use of tape is requested.
Do not cover graphics with tape.
For more information visit: Intranet:
5. Palletization
Table 11. Palletization, Unitization and Securement
This table summarizes the basic guidelines. Exceptions allowed only if otherwise specified by the responsible Packaging Engineer.
|Item |Do |Do Not ! |
|Pallets |Use only stringer style or Euro block style pallets. |Do not use pallets which have bark visible on the |
| |Use Euro style only in Europe. (Standard UIC-Norm 435/2) |wood. |
| |Allowable Dimensions: |Do not use pallets which have evidence of insect |
| |1200 x 1000 |damage on them (such as grub holes). |
| |1200 x 800 (preferred in Europe) |Do not use broken wood pallets. |
| |Max total height incl. pallet 1930 mm. |Do not accept substandard pallets from your suppliers|
| |On custom sized pallets, provide a minimum 711 x 95mm (28” |(Agilent Technologies and suppliers). |
| |x 3.75”) inside dimension for pallet jack access on two |Do not use alternative pallet materials (paper, |
| |opposite sides. |metal) without prior Agilent Technologies approval. |
| |Use only non-solid wood (plywood, plastic, etc.) or | |
| |approved solid wood pallets for all inter and intra country| |
| |shipments. Use appropriate HT markings as required by | |
| |USDA/APHIS. | |
| |Use a center block or stringer if the span between the | |
| |blocks or stringers exceed 500mm (20”). | |
|Packaging |Cut down palletized bulk container if head space is greater|Do not use top caps on top of cartons if the cap is |
| |than 76mm (3.0”). This reduces dimensional weight, prevents|too big or too small (use a top pad instead). |
| |collapsing of the lid and prevents pooling of water on top.|Do not stack cartons into unit palletized bulk |
| |Fill only lateral voids in palletized bulk containers. |containers higher than the top surface of the bulk |
| | |container. |
| | |Do not use free-flow dunnage materials to fill voids |
| | |in over packs. |
| | |Do not fill voids in the top of palletized bulk |
| | |containers (cut the bulk container down instead). |
| | |Do not extend bulk container heights by adding a |
| | |second tube on top of the first. |
| | |Do not allow containers to overhang pallet. |
|Palletization, |Build only cubic, stackable loads. |Do not exceed 4 layers when stacking on a pallet if a|
|Unitization |Occupy at least 80% of the pallet surface. |bulk container is not being used. |
| |Palletize shipments consisting of a single package weighing|Do not palletize a shipment consisting of a single |
| |in excess of 32kg (70 lbs) Pallet size should match package|carton weighing less than 32 kg (70 lbs). |
| |size (minimum 80% coverage). |Do not bulk fill bulk containers with unpackaged |
| | |small parts. |
|Stretch Wrap |Use mechanically applied stretch wrap. Stretch wrap alone |Do not use hand applied stretch wrap unless combined |
| |when properly applied is sufficient for intra-continental |with 4-way banding for inter-continental shipments or|
| |surface shipments. 2-way banding is also approved. |2-way banding for intra-continental surface |
| |For inter-continental and all air shipments use 2-way |shipments. |
| |banding in combination with mechanically applied stretch |Do not use pass-thru style stretch wrapping unless |
| |wrap. Band first, then wrap for best results. |supplemented with banding or spiral wraps. |
| |Tie the stretch wrap to the pallet directly, cover all |Do not use black opaque stretch wrap for security |
| |corners. Covering the areas for forklift access is OK. |purposes (use corrugated over packs instead). |
| |Use 5mm (.180”) fiberboard 50mm x 50mm (2” x 2”) vertical |Note: Do not confuse shrink wrap with stretch wrap. |
| |corner posts to keep cartons aligned under the film. |Shrink wrap is applied with heat to form a tight |
| |Tie the wrap to the pallet like a rope around the base. |load. Stretch wrap is applied from a roll and is |
| |Use a top cap outside of the vertical corner boards (under |pre-stretched by the applicator. |
| |stretch wrap). | |
| |Clear stretch wrap with unique markings or shrink wrap may | |
| |be used for security purposes. | |
|Banding, |Whenever banding is used, use at least 2 bands. 4 are |Do not use small plastic clips (load spreaders) as |
|Strapping |preferred. |edge protectors unless the band is threaded through |
| |Use polyester banding for loads over 45 kg (100 lbs.). |the clip to keep it from falling off. |
| |Use steel banding only for loads over 363 kg (800 lbs.) if |Do not use metal banding for loads less than 363 kg |
| |the banding is being used to hold the load to the pallet. |(800 lbs.). |
| |Use crimp or heat seal banding closures with the new |Do not use buckle style hand applied banding |
| |padlock symbol. |fasteners except in field use applications where |
| |Use the banding notches (not the forklift notches) for |banding tensioners are not available. |
| |cross bands on stringer style pallets. |Do not staple or nail through the bands. Staples may |
| |Use angle board style edge protectors under bands. Some |be used to “frame” bands used for permanent |
| |exceptions may apply with automated banding applications. |reinforcement of crates. However, the staple itself |
| |For inter-continental shipments of palletized loads of |should not puncture the bands. Whenever such bands |
| |multiple cartons, 4-way banding is an approved alternative|are used, also mark these containers with a graphical|
| |to 2-way banding with mechanically applied stretch wrap. |symbol which indicates “Do not cut this band”. |
| |For machines, the stretch warp or banding that would | |
| |otherwise be required may be eliminated if the machine is | |
| |bolted to the pallet provided that the banding or wrap is | |
| |not needed to keep the package together. If it is, use wrap| |
| |or banding as needed to maintain package integrity. | |
| |Use the padlock symbol on banding on clips for security | |
| |purposes. | |
| |Permanent steel banding used for reinforcement of wooden | |
| |crates should be accompanied with a pictorial “do not cut” | |
| |graphical symbol. | |
5.1 Unit Load Size and Capacity Guidelines
• Load Height requirements: Most Agilent Technologies locations have flexibility in storage heights.
• Load Weight Maximum: 600 kg (1300 lbs.) for a full pallet.
5.2 Bulk Containers
Pallet loads should be over packed in bulk containers when loads are heavy, consist of many layers or are transported inter-continental.
Note: For air shipments, savings of roughly $10US per cm ($24US per inch) can be achieved by cutting down standard size bulk containers, 1000mm x 1200mm to reduce voids.
5.3 Key Dimensional Considerations for Transportation Efficiency
While these guidelines are useful for all shipments, the benefits are most pronounced on inter-continental shipments. To ensure the lowest possible shipping cost as well as minimum delivery cycle time, it is important to prepare loads which physically fit the transportation vehicles that will be used such as airplanes or inter modal containers. The following table provides some “rules of thumb” in this regard which apply to most shipping situations. Of course, there may be variances depending on the exact routing or carrier utilized.
When multiple modes of transportation are used where dimensions cannot be optimized for all modes it is advisable to optimize on the most expensive portion of the journey. In most cases this would be the AIR portion which can cost 7-10 times more on a per unit basis than ocean or surface shipment. A key height dimension to consider for all modes of transportation is 750cm (29.5”) since this fits 2 high in belly positions on wide body aircraft and 3 high in inter modal and surface vehicles.
Nominal Air pallet (“cookie sheet”) sizes are: 274 x 223cm (108” x 88”), 318 x 223cm (125” x 88”) and 318 x 224cm (125” x 96”). The dimensions in the table account for clearances needed for cargo netting and so on. For full details on air cargo dimensions, get a copy of the IATA ULD Technical Manual. This is available for purchase from the International Air Transportation Association (IATA) located in Montreal, Canada (+1-514-844-6311) and Geneva, Switzerland (+41-22-799-2523). ULD means “Unit Load Devices” which are the containers which can be loaded onto aircraft for cargo purposes.
For additional information on inter modal (ocean) containers visit:
Internet:
_______________________________________________________________________
Table 12. Key Dimensional Considerations for Transportation Vehicles
|Shipment Mode|Transport Vehicle Type |Try to Make Package Dimensions Modular to: |Comments |
| | |Length |Width |Height | |
|Air |“Narrow Body” Aircraft, Lower Deck | | | |Belly positions are used|
| |or “Belly” Positions (B707, B727, |varies |varies |Varies |for manually handled |
| |B737, DC8, DC9) | | | |loose cartons and |
| | | | | |luggage. |
| |“Narrow Body” Aircraft, Upper Main |300 cm (118”), 258|213 cm (84”) |193 cm (76”) to |Height limitation varies|
| |Deck Positions (B707, B727, B737, |cm (101”) | |208 cm (82”) |depending on the |
| |DC8, DC9) | | | |specific airplane and |
| | | | |Design for 203 |how it was configured |
| | | | |cm (80”) |for cargo. |
| |“Wide Body” Aircraft, Lower Deck or|300 cm (118”) |234 cm (92”) |160 cm (63”) |Items sized for lower |
| |“Belly” Positions (B747, B767, | |213 cm (84”) | |deck “belly” positions |
| |DC10, MD11) | | | |enjoy lower costs and |
| | | | | |increased flight |
| | | | | |availability globally. |
| |“Wide Body” Aircraft, Upper Main |300 cm (118”) |234 cm (92”) |238 cm (94”). Or|Wide body, upper deck |
| |Deck Positions (B747, B767, DC10, | |213 cm (84”) |300 cm (118”) |positions are not |
| |MD11) | | |B747 cargo only |available to all |
| | | | | |destinations. |
|Ocean |Standard Inter modal Dry Cntrs |592 cm (233”), |234 cm (92”) |228 cm (89”) |Aluminum dry containers |
| | |1201 cm (472”). | | |are lined with plywood, |
| |(Nominal 20’, 40’ and 45’) |1538 cm (533”) | | |steel containers are |
| | | | | |not. |
| |“High Cube” Inter modal Dry Cntr |1201 cm (472”), |234 cm (92”) |258 cm (101”) |Available on special |
| |(Nominal 40’ and 45’ only) |1358 cm (533”) | | |request. |
|Surface |Typical North American Trucks |Nominal length |244 cm (96”) |264 cm (104”) |Heights up to 279 cm |
| |(Nominal 28’, 40’, 45’, 48’, 53’) |less 20 cm (8”) | | |(110”) are available. |
| |Typical European Trucks (Nom. 6m, |Nominal length |244 cm (96”) |229 cm (90”) |Soft sided is typical. |
| |8m, 12m, 14m and 16m) |less 20 cm (8”) | | | |
| |Typical Asian Trucks (Nominal 3m, |Nominal length |213 cm (84”), 244|218 cm (86”), |Soft sided is typical. |
| |6m and 9m) |less 20 cm (8”) |cm (96”) |244 cm ( 96”) | |
6. Marking and Labeling
All shipments destined for manufacturing use should be marked and/or labeled with the following information:
Part Number
Country of origin
Serial Number if appropriate
Batch/Lot number if appropriate
Material description
This following guide provides the basic part number label information that should be applied to all support parts (SPs) and consumables.
Artwork for screen process:
Master file: 5971-5260-1s1.eps
Background-color: Agilent Blue (Pantone Equivalent: Process Blue)
Dimensions:
3.1 Size: 70 mm (L) x 50 mm (H)/2 mm (R)
Special material information:
4.1 Material: paper (MCOTE)
4.2 Print: high resolution, UV and water-resistant
4.3 Adhesive: extra strong
Packaging and labeling:
5.1 Label roll: Individually precut to final dimension
text visible outside on roll
grid outside of the label removed
core dimension: 76mm (specific to the print device)
outer diameter: 200 mm (specific to the print device)
Specification for printing process (in mm):
(not for raw material vendor)
1. Country of Origin Markings
Each article should have the full English name of its country of origin marked on the article itself, on the article’s product package (immediate container) and, as applicable, on the customs invoice for each item. The marking should be conspicuous, legible, indelible and permanent as the nature of the article and container will permit. Further definition of these terms is provided for convenience:
1. Conspicuous: Capable of being easily seen with normal handling of the article or container.
2. Legible: Can be easily read by a person with normal eyesight.
3. Indelible: Resists fading.
4. Permanent: Survives normal distribution and handling.
No abbreviations, with the exception of UK for United Kingdom and US or USA for the United States of America, are acceptable. The 2 character ISO 3166 country codes, alone, are not acceptable for country of origin markings or product packages.
2. Wooden Package Assembly Markings
In order to comply with new regulations restricting the movement of solid wood packing materials, Agilent Technologies has documented a policy statement to assist in clarifying Agilent Technologies’ requirements. The requirements should be followed for all wooden type package assemblies such as crates and pallets made from solid wood, plywood, or other wooden composites. It is not necessary to mark each component of the assembly, only the total assembly. For further details refer to Agilent Technologies policy statement:
Intranet:
In summary, each wooden assembly is required to be manufactured and marked according to the requirements of ISPM 15.
Internet:
6.3 Packing Slips and Customs Invoice/Declarations
Packing Slip:
Deliveries will not be accepted without a packing slip. Packing Slips should be fixed on the outside of the load or provided by freight forwarder.
The Packing Slip must include following information:
• Number of the Packing Slip with date
• Ship to address and department (must match purchase order information)
• Full address of sender
• Full Agilent Purchase Order number
• Items, each with Agilent PN, quantity and unit of measure (each, m , …)
• Description (as called in the PO)
• Number of boxes belonging to this Packing Slip. (e.g. 1 of 7, 2 of 7, etc.)
• Each load unit must be labeled with the box number shown in the Packing Slip.
Customs Declarations
As required, an Invoice must be attached with all information relevant for a customs declaration.
• PO
• PN, quantity
• Item value, invoice value, currency
• Terms of delivery, terms of payment
• Country of origin (must be listed under each line item)
• Number and weight of boxes
• Customs relevant deliveries must be notified on Boxes and Documents
• HTS number (must be listed under each line item)
• Relevant Free Trade Agreements or GSP agreements when goods are subject to these.
7. Package Design Guidelines
The Design Guide (tables 13 and 14) provides recommendations in three areas which are applicable to parts, assemblies and products used by Agilent Technologies manufacturing sites and for support part purposes (SPs).
1. Best Methods (these SHOULD be used)
2. Acceptable Methods (these MAY be used)
3. Unacceptable Methods (these SHOULD NOT be used)
_______________________________________________________________________________
Table 13. Design Guide: Suggested Packaging Methods by Commodity
|Commodity |Best |Acceptable |Unacceptable |
|Cards, Boards and |ESD Shielding bag inside of a rigid |The enhanced hinged mailer style |Commingled EPU foam on corrugated (or |
|PCAs |corrugated container and wrapped in a|package (pizza box) with ESD |foam-fold) style containers |
| |way to prevent movement in the |shielding bag and picture frame |Any container with non-ESD materials. |
| |carton. Double boxing is recommended |style foam inserts (not glued in).|Static dissipative blister packs |
| |for international shipments. | |inside regular non-ESD type cartons. |
| |Static dissipative blister |Double boxing is recommended for |Any container with commingled (bonded |
| |(clamshell) inside a rigid conductive|international shipments. |together) foam and corrugate. |
| |lined carton (E-flute or chipboard | |Any flexible package without a rigid |
| |for mfg use, heavier materials for | |outer shell. |
| |SPs. Double boxing is recommended for| | |
| |international shipments. | | |
|Disk Drives |Packages made with vacuum formed |Packages using fabricated EPE or |Any type of suspension style package. |
| |cushions made from 100% recycled |EPU foam cushions. Environmental |These are favored by customers but |
| |HDPE. Place inside a rigid corrugated|problems are offset by low cost |have not been proven to pass our shock|
| |container. Double boxing is |and good performance. Place inside|test for these items. Still worth |
| |recommended for international |a rigid corrugated container. |considering for less fragile |
| |shipments. |Double boxing is recommended for |commodities of similar size. |
| | |international shipments. | |
|Power Supplies |2 piece urethane cushions for lighter weight items and EPE for heavier |Foam in place or any loose dunnage. |
| |items. Place inside a rigid corrugated container. Double boxing is | |
| |recommended for international shipments. | |
|Glass Items |2 piece EPE or EPP cushions inside a rigid chipboard or corrugated |Chipboard or corrugated carton without|
| |carton. Place inside a rigid corrugated container. Double boxing is |inner foam. |
| |recommended for international shipments. Also recommends marking or | |
| |indication on package exterior that inner items are fragile and/or | |
| |contain glass, etc... | |
|Note: The above are general guidelines only and packages should be designed and tested by qualified individuals. |
______________________________________________________________________________
Table 14. Design Guide: Suggested Packaging materials Within Types.
This provides recommendations for selecting among various types of miscellaneous packaging materials and methods.
|Material |Best |Acceptable |Unacceptable |
|Edge |Full length pressed fiber type |Plastic banding clips that require |Metal edge protectors. These are subject to|
|Protectors |(Angleboard™, V-board™, or similar) |the banding to be threaded through |being bent and may present a safety hazard |
| |where the same piece extends under |the clip to keep it intact. |(sharp edges). |
| |both bands. They are effective for use| | |
| |under bands (horizontally), for | |Other plastic banding clips. These are less|
| |aligning the corners of stacked boxes | |desirable since they are more prone to |
| |on pallets (vertically), and for | |becoming dislodged and lost. |
| |fortifying the stacking strength of | | |
| |cartons. Specify uncoated materials | |Scrap pieces of corrugated fiberboard. |
| |(no metal or clay coat) for | | |
| |environmental benefits. | | |
|Banding |½” or wider steel for loads of 364 kg |Nylon or polypropylene for use on |Filiment tape, rope, twine and all other |
| |(800 lbs>) or more and ½” or wider |lightweight individual cartons |plastic banding materials. Also, buckle |
| |polyester for loads less than364 kg |(automated processes). |style bands unless part of a filed kit for |
| |(800 lbs.). Closure to be accomplished| |returns. |
| |with either crimp or heat seal. | | |
|Stretch Wrap |Machine applied using “roping | |All forms of hand applied stretch wrap. |
| |technique” (film bundled and tied to | | |
| |pallet) with at least 50% pre-stretch.| | |
|Carton Closure|Heavy Duty Polypropylene Tape |76 mm (3”) wide Kraft gummed |Masking tape and all other non-reinforced |
| |72 mm (3” nominal) wide for all |reinforced tape (water activated). |paper tapes. |
| |applications. | |Staples, stitches and similar if they |
| | | |should be torn open to access the contents |
| | | |of the package. |
|Dunnage |Pad Pak™ crimped paper. |Recycled bubble wrap. |All forms of free flowing cushioning |
| | |Kimpack™ or Kushion Kraft™. |materials (plastic or paper peanuts, |
| | |Air filled flexible plastic shapes.|popcorn and similar materials). |
| | | |Printed newspaper. |
8. Guidelines for Heavy Packages
1. Summarizing
1. Manually handled packages in excess of 12 kg (26 lbs.) gross weight are considered heavy and should carry one of the four international caution symbols which illustrate the proper lifting techniques for handling heavy packages.
2. Packaged SPs and consumable products weighing less than 32kg (70 lbs.) should not be palletized individually for shipment. Pallets may be used for internal handling, but do not tender the shipment to the carrier with the pallet. Some express carriers can accept packages up to 68 kg (150 lbs.) without pallets but all items exceeding 32kg (70 lbs.) must be palletized to aid Agilent in handling these items.
3. The acceptable weight limit for inbound parts packages (bound for Agilent Technologies Manufacturing) will remain at 16 kg (35 lbs.).
4. Heavy packages should include handles or hand grips to facilitate manual handling but these should be reinforced to ensure no tear out during handling and must block access to the package contents and prevent uncontrolled items to be placed in package.
8.2 Heavy Packages, Handling Features
Heavy packages should be designed with features to improve safety and convenience when handling. This means hand holes or integral handles for packages in the 12 kg – 55 kg weight range (26 – 121 lbs.) and others deemed to be bulky (use judgment).
Hand holes should be die cut with a scored top line so that the material remains in the hole. This minimizes contamination and improves gripping comfort. Fortifying the hole is usually necessary to prevent the carton from ripping out when lifting. Reinforcement in the form of filament tape, or similar, imbedded in the corrugated board is highly recommended for this purpose. Interior cushions should also be designed to align with the hand hole. It is also very important that interior packing materials do not interfere with the hand hole.
Plastic or fabric handles may be used but should be recessed if possible when not in use to prevent snagging on conveyors.
-----------------------
Figure 1: Taping for containers weighing less than 15.2 kg. (35 lb.)
Figure 2: Taping for containers weighing 15.2 kg. (35 lb.) or more.
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