DACUM CHART for ...



DACUM Research Chart for

Electrical/Instrumentation Technician

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|DACUM Panel | | |

| | |Sponsored by |

|Kelly Adams | | |

|E/I Technician | | |

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|Scott Dailey | | |

|E/I Technician | | |

| | | |

|Michael Dozer | | |

|E/I Technician | | |

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|James Harness | | |

|E/I Supervisor | | |

| | | |

|Thomas Hull, Jr. | | |

|E/I Technician | | |

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|Carl Murphy | | |

|E/I Technician | | |

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|DACUM Observer | | |

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|Jim Manson | | |

|Technical Training Supervisor | | |

| | |Produced by |

| | | |

|DACUM Facilitators | | |

| | | |

|Josh Byrnes | | |

|Mary Ellen Dorsett | | |

|John Krochmalny | | |

|Jaye Ross | | |

|John Moser, Team Leader | | |

| | |1900 Kenny Road |

| | |Columbus, OH 43210 |

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| | | |

| | |January 31 – February 1, 2008 |

DACUM Research Chart for Electrical/Instrumentation Technician

| |Perform |A-1 Review work orders|A-2 Perform pre-job|A-3 Collect job |A-4 Coordinate repair|A-5 Obtain parts & |

|A |Pre-Work | |hazard analysis |documentation (e.g., |job with operations |tools |

| |Activities | | |manuals, drawings, history)| | |

| |Maintain |B-1 ICR level |B-2 ICR pressure |B-3 ICR temperature |B-4 ICR connectivity |B-5 ICR flow |

|B |Instrumentation |transmitters |transmitters |transmitters |transmitters |transmitters |

| | | | | | | |

| | |B-13 ICR gas monitors |B-14 ICR chlorine |B-15 ICR steam flow |B-16 ICR carbon |B-17 ICR dew point |

| | |(e.g., TMX, turpentine)|dioxide transmitters |transmitters |monoxide transmitters |transmitters |

| | |B-25 ICR belt scale |B-26 ICR guided |B-27 ICR level |B-28 ICR zero speed |B-29 ICR LVDT transmitters |

| | |transmitters |wave radar |switches |switches (e.g., proximity,|(e.g., slide, wire, |

| | | |transmitters | |rotary, magnetic) |pneumatic) |

| | |B-37 ICR pneumatic |B-38 ICR current |B-39 ICR flow switches|B-40 ICR pressure |B-41 IR tubing |

| | |current transducers |pneumatic transducers | |switches | |

| | |B-48 IMR chemical additive systems (e.g., |B-49 IMR refractometer|B-50 ICR radio frequency devices (e.g., |

| | |starch cookers, dye system polymers) | |analogs, discreet, (I/O) |

| | |C-1 IMR DC motor |C-2 IMR DC motor |C-3 MR DC motor |C-4 IMR DC motor |C-5 Monitor DC motor |

|C |Maintain |brushes |ventilation fans |commutator |tachometers |operating temperature & |

| |Electrical | | | | |loads |

| |Motors | | | | | |

| | | | | | | |

| | |C-12 Perform AC |C-13 Monitor AC motor |C-14 Check AC motor |C-15 Perform AC motor |C-16 Perform AC motor |

| | |motor cleaning |operating tem-perature &|lightning arrestor |rotation/ |polarization index test|

| | | |loads |insulators |phasing checks | |

| | |C-23 Perform |C-24 Check synchronous |C-25 Perform synchronous |C-26 Check synchronous motor |

| | |synchronous motor |motor lightning arrestor |motor rotation checks |bearing oil levels |

| | |cleaning |insulators | | |

| |Maintain |D-1 Perform voltage checks | D-2 IMR starter |D-3 IMR switches |D-4 Verify |D-5 Perform current |

|D |Electrical Control |(e.g., fuses, overloads, |compart-ments |(e.g., push button, |control interlocks|checks |

| |Systems |control voltage) | |selector, limit) | | |

| | | | | | | |

| | |D-13 Perform vacuum |D-14 IMR disconnect |D-15 IMR relays (e.g.,|D-16 IMR sheet break |D-17 IMR electrical |

| | |bottle test |switches |induction, timing) |detector system |heat tape systems |

| |Maintain |E-1 Adjust hydraulic |E-2 Adjust hydraulic |E-3 Adjust hydraulic |E-4 Adjust hydraulic |E-5 ICR hydraulic |

|E |Hydraulic Control |pump pressure |pump flow |system pressure |subsystem pressure |accumulators |

| |Systems | | | | | |

| | | | | | | |

|B-6 ICR ph |B-7 ICR consistency |B-8 ICR oxygen |B-9 ICR opacity |B-10 ICR mass flow |B-11 ICR hydrogen |B-12 ICR density |

|transmitters |transmitters (e.g., blade, |transmitters |transmitters |transmitters |sulfide transmitters |transmitters |

| |microwave) | | | | | |

|B-18 ICR residual/ORP |B-19 ICR |B-20 ICR nuclear |B-21 ICR differential |B-22 ICR weir |B-23 ICR load cell |B-24 ICR nuclear scale|

|transmitters |ultrasonic |transmitters (e.g., level, |pressure transmitters |transmitters |transmitters |transmitter |

| |transmitters |density) | | | | |

|B-30 ICR damper |B-31 ICR pneumatic |B-32 ICR speed |B-33 ICR pneumatic |B-34 ICR brightness |B-35 ICR signal |B-36 ICR signal |

|drivers |transmitters |transducers |temperature |meters |converters |isolators |

| | | |transmitters | | | |

|B-42 ICR |B-43 ICR discreet valves |B-44 ICR control valves |B-45 ICR environmental monitoring systems |B-46 ICMR fiber length|B-47 IMR edge marking |

|temperature |(e.g., single acting, |(e.g., smart, electronic, |(e.g., CEMS, dissolved oxygen) |analyzers |units |

|switches |double acting) |seurvo) | | | |

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|C-6 Perform DC motor |C-7 Perform DC motor |C-8 Perform DC motor |C-9 Set DC motor |C-10 Perform AC motor |C-11 Check AC motor insulation integrity |

|cleaning |wiring/ |bump test |electrical neutral |wiring/ |(e.g., grounded, shorted, open) |

| |unwiring | | |unwiring | |

|C-17 Install AC motor |C-18 MR brakes (e.g., |C-19 Check synchronous motor |C-20 Monitor synchronous motor|C-21 IMR synchronous |C-22 Perform |

|capacitors |electrical, mechanical)|insulation integrity (e.g., grounded, |operating temperature & loads |motor slip rings & |synchronous motor |

| | |shorted, open) | |brushes |wiring/ |

| | | | | |unwiring |

|C-27 Perform synchronous motor |C-28 Install synchronous motor | | | | |

|polarization index test |capacitors | | | | |

| | | | | | |

|D-6 IMR AC drives |D-7 IMR wiring (e.g., |D-8 IMR electrical |D-9 IMR electrical |D-10 IR indicator |D-11 Identify external|D-12 IMR synchronous |

| |termination, |conduit |wire trays |lamps |power source |controls |

| |identification) | | | | | |

|D-18 IMR ignition equipment (e.g., flame | | | | | |

|scanners, igniters) | | | | | |

|E-6 Regulate hydraulic|E-7 Regulate hydraulic|E-8 IMR hydraulic valves (e.g., directional, |E-9 Repair hydraulic |E-10 Maintain heat |E-11 MR felt stretch |

|cylinder speed |motor speed |relief, proportional) |leaks |exchangers |systems |

DACUM Research Chart for Electrical/Instrumentation Technician

| |Maintain |F-1 MR air compressors|F-2 IMR air dryer |F-3 Adjust pneumatic |F-4 Adjust pneumatic |F-5 IMR pneumatic |

|F |Pneumatic Control | |system |pressure |subsystem pressure |separators |

| |Systems | | | | | |

| | | | | | | |

| | |G-1 IMR PLC/DCS power |G-2 Replace processor |G-3 IMC stand alone |G-4 Edit PLC/DCS |G-5 Search PLC/DCS |

|G |Maintain |supply |back-up battery |controllers |software program |software program |

| |PLCs/DCSs | | | | | |

| | | | | | | |

| |Maintain |H-1 IMR breaker panels|H-2 IMR |H-3 Rack in/out sub |H-4 Set up temporary |H-5 Set up generator |

|H |Power Distribution | |distribution |breakers (e.g., ZEP, DEZEP)|power feeds |feeds |

| |Systems | |disconnect panels | | | |

| | | | | | | |

| |Maintain |I-1 IMR lighting (e.g., |I-2 IMR HVAC systems (e.g., steam |I-3 IMR electrical |I-4 IMR gates (e.g., |

|I |Facility |indoor, outdoor, |heaters, air handlers, air |devices (e.g., switches, |turnstyleturnstile, |

| |Equipment |emergency) |conditioning) |receptacles) |security) |

| | | | | | |

| | |J-1 Perform DEZEP |J-2 Notify operations |J-3 Perform |J-4 Finalize work history (e.g., follow-up, |

|J |Perform | |of job status |housekeeping |shift change) |

| |Post Work | | | | |

| |Activities | | | | |

| | |K-1 Participate in |K-2 Participate in |K-3 Provide employee |K-4 Participate in advanced journeyman |

|K |Continue |vendor training |daily safety training |mentoring |training (e.g., online, internet, intranet) |

| |Professional | |meetings | | |

| |Development | | | | |

| | | | | | |

Acronyms

AC Alternating Current

CCST Certified Control Systems Technician

CEMS Continuous Emissions Monitoring System

DC Direct Current

DCS Distributive Control System

DEZEP Unlock Zero Energy Potential

HVAC Heating, Ventilation, Air Conditioning (equipment)

ISA Instrumentation System Automation (organization)

LVDT Low Voltage Differential Transformer

MSDS Material Safety Data Sheet

NEC National Electrical Code

NFPA National Fire Protection Association

ORP Oxygen Reduction Potential

OSHA Occupational Safety Health Administration

pH Potential Hydrogen

PLC Programmable Logic Controller

PPE Personal Protective Equipment

ZEP Zero Energy Potential

|F-6 ICR pneumatic |F-7 Regulate/ |F-8 Regulate/ |F-9 IMR pneumatic valves |F-10 Repair air |F-11 IMR pneumatic |F-12 IMR felt guide |

|lubricators |repair pneumatic |repair pneumatic motors|(e.g., directional, |leaks |vibrators |systems |

| |cylinders | |proportional, pilot) | | | |

|G-6 Replace peripheral |G-7 IMR PLC hardware (e.g., |G-8 IMR DLS hardware (e.g., |G-9 Force PLC/DCS |G-10 Perform loop | |

|devices (e.g., mouse, |input, output, processor) |input, output, processor) |inputs/outputs |tuning | |

|keyboard, screen) | | | | | |

| | | | | | |

|H-6 IM switchgear |H-7 Perform preventative maintenance on |H-8 Transfer alternate power sources (e.g., | | |

|back-up battery power |distribution transformers (e.g., clean, oil |tie breakers, double throw disconnects) | | |

| |test, cooling fans) | | | |

|I-5 MR roll-up doors |I-6 IMR fire systems |I-7 IMR paging systems|I-8 MR dock |I-9 MR elevators |I-10 MR cranes (e.g., |I-11 IMR video |

| | | |locks/levelers |(e.g., people, freight)|overhead, stacker) |equipment |

|J-5 Process job documentation (e.g., manual, |J-6 Return unused |J-7 Replenish parts | | | |

|drawings, history) |parts |inventory | | | |

| | | | | | |

|K-5 Participate in code |K-6 Obtain CCST | | | | | |

|& regulation training |certification from | | | | | |

| |ISA | | | | | |

|General Knowledge and Skills |Worker Behaviors |

| | | | |

|Problem solving skills |Process skills |Patient |Alert/aware |

|Electrical knowledge/skills |Computer knowledge/skills |Self motivated |Confident |

|Mechanical knowledge/skills |Product knowledge |Multi-taskertasked |Stress tolerant |

|Software programming knowledge/skills |NEC knowledge |Problem solver |Good communicator |

|Ladder logic knowledge |NFPA 70E knowledge |Positive work ethic |Willingness to get dirty |

|Instrumentation knowledge |OSHA knowledge |Detail oriented |Creative |

|Schematics |Fabrication skills |Willingness to learn | |

|Communication skills (written, |Interpersonal skills |Team player | |

|verbal, listening) |Interpretation skills |Energetic | |

|Job hazards |Decision making skills |Respectful | |

|Basic chemical knowledge |Basic math skills |Able to accept constructive criticism | |

|Deductive reasoning skills |Troubleshooting skills | | |

|Plant policies and procedures | | | |

|Tools, Equipment, Supplies and Materials |Future Trends and Concerns |

| | | | |

|Digital volt meter |Frequency generator |Job security |

|Ammeter |Decade box |Changing technology |

|Phase rotation checker |Squeeze box |Lack of training on new equipment |

|General hand tools |Dead weight tester |Need for continuing education (current employees) |

|Current source |Temperature calibrators |Opportunities for advancement |

|Pressure calibrator |Laminator |Lack of performance incentives |

|Flow calibrator |Power tools |Future job requirements |

|Hart communicator |Label maker (wire, tape, plastic) |Rising health care costs |

|pH meter |Test gasses (hydrogen sulfide, |Development of new products |

|Conductivity tester |oxygen, etc.) |Lack of company community outreach |

|Manometer |Soldering iron |Global competition in paper market |

|Bench power supply |Fish tape |Declining employee morale |

|Transmitter test stand |Lifts (scissor, aerial, boom) |Growth of E&I department |

|Megger |Ladders | |

|Hi-pot |PPE | |

|Eductor |High voltage tools | |

|Nitrogen accumulator charge kit |Fork truck | |

|Gas generator |Temperature bath | |

|Pipe threader |Oscilloscope | |

|Benders (conduit and |MSDS | |

|tubing) |Infrared temperature sensor | |

|Laptop/internet |Infrared temperature camera | |

|Documentation (drawings, | | |

|manuals) | | |

|Software (Microsoft Office, P-I, AMS, | | |

|PLC software, DCS software | | |

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Tasks

Duties

January 31 – February 1, 2008

Duties

Tasks

January 31-February 1, 2008

I = Install R = Repair

C = Calibrate M = Maintain

I = Install R = Repair

C = Calibrate M = Maintain

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