WEATHERLY INDEX 002 Catalog No. AP-90 ... - MAHLE Aftermarket

english

Table of Contents

WEATHERLY INDEX 002

Catalog No. AP-90-12

2012-2013

Technical service............................................................................................ Page

2

How to use this catalog................................................................................. Page

3

Rebore kits & valvetrain components.......................................................... Page

4

Nomenclature - piston................................................................................... Page

5

Piston ring styles............................................................................................ Page

6

Gasket sets..................................................................................................... Page

7

Nomenclature - bearings............................................................................... Page

8

Bearing terminology....................................................................................... Page

9

Bearing materials........................................................................................... Page

10

Engine kits....................................................................................................... Page

11

Part number identification............................................................................. Page

12

Applications

Dodge Truck........................................................................................ Page

37

Ford Truck........................................................................................... Page

55

General Motors Truck........................................................................... Page

67

Numerical specifications

Piston Rings......................................................................................... Page

87

Pistons................................................................................................. Page

88

Engine Bearings................................................................................... Page

90

Valvetrain/Ancillary................................................................................ Page

92

Interchanges................................................................................................... Page

93

Numberfinder.................................................................................................. Page

103

Measurement equivalents.............................................................................. Page

117

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Technical service

For technical service call: 1-800-248-9606

Hours: 8:30 am - 6:00 pm EST (Monday - Friday) Use Of Clevite? engine bearings & engine parts, Perfect Circle? piston rings and Victor Reinz? gaskets products in aircraft or other specialty equipment may be a violation of Local, State or Federal Regulatory Agency laws, rules and regulations.

These products are intended solely for automotive applications. Under absolutely NO circumstances should these products ever be used in nonautomotive applications including, without limitation, aircraft engines, medical equipment, atomic energy devices or reactors.

"Federal, State and local laws restrict the removal, rendering inoperative, or in some cases the modification of factory installed emission devices or systems. California restricts the use of parts which could increase emissions in vehicles designed for use on public streets or highways.

The sale or installation on emission controlled vehicles of certain emission control components not approved by the California Air Resources Board, which alter or modify the original design or performance of such vehicle's emission control system is prohibited. Some of the parts listed and offered for sale in this catalog may fall within the above restrictions. Such parts are intended only for use on off-road vehicles competing in competitive events or on other types of vehicles which are exempt from the applicable emission control laws. Installation of these parts on vehicles subject to emission control laws may be prohibited.

MAHLE Clevite recommends that the applicable emission control laws be reviewed before considering the installation of add-on or modified parts."

Teflon and Viton are registered trademarks of DuPont Corporation.

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How to use this catalog

How To Use This Catalog

Engine block section: locate the corresponding block number by using the model index in the front

of the section

Each block has the following pertinent information to that part number:

1.

Engine application detail and block no.

2.

Engine models

3.

Product category

4.

Product description

5.

Product and application notes

6.

OE interchanges

7.

Part number

8.

Per engine quantity

1

2

6 4

3 5

7 8

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Rebore kits & valvetrain components

For Non-Sleeved Engines

MAHLE Clevite rebore kits include the following components: pistons, piston pins, lock rings and piston rings. Depending on the application, contemporary design features as listed below are included.

Pistons 1. Ni-resist top grooves to control groove wear. 2. Balancing for smooth engine operation.

Piston Rings 1. Latest, high strength materials to protect

against fatigue breakage. 2. Chrome and moly plated O.D. finishes provide

long lasting wear surfaces. 3. Chrome plated and nitrided steel oil rings give

good oil control.

Piston Pins 1.High strength steels meet structural

requirements to prevent pin breakage or deflection. 2. Case hardened to provide long lasting wear surfaces. 3. A high degree of dimensional and surface finish control are the final requirements for strength and long life.

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Gasket sets

Gasket Set Terminology

Full Gasket Set Includes all gaskets normally required for a total disassembly of the engine or complete out-offrame overhaul, including standard front and rear seals.

In-frame Gasket Set Includes all gaskets normally required to do an in-frame overhaul. This would include all the gaskets required to remove and replace all cylinder heads and pan gasket.

Head Gasket Set Includes all gaskets normally required to remove and replace a cylinder head. Caution should be exercised in ordering head gasket sets as sets can be offered in single cylinder, multi-cylinder or complete engine sets. There are cases where multiple sets are required to service all cylinder heads on one engine. Selected head gasket sets are available with oversize head gaskets to compensate for machining of components.

Oil Pan Set Includes all gaskets normally required to remove and replace the oil pan.

Cylinder Head Gasket Includes single head gasket only and no supporting gaskets. These are available separately for popular applications. Selected head gaskets are available in oversize to compensate for machining of components.

Timing Cover Set Includes all gaskets and standard seals normally required to access and service timing chains or gears. Selected sets also include crankshaft repair sleeves.

Manifold Gasket Set Includes all gaskets normally required to remove and replace either intake or exhaust manifolds. Intake and exhaust sets are ordered separately and are available for popular applications.

Valve Cover and Push Rod Cover Set Includes all gasket normally required to remove and replace either valve covers or push rods covers. Valve cover and push rod cover sets are ordered separately and are available for popular applications.

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Piston ring styles

Piston Ring Styles

Compression Ring Styles

Oil Ring Styles 6 | ? mahle 2012/2013

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Nomenclature - piston

Piston Nomenclature

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Nomenclature - bearings

Bearing Nomenclature

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